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    • 1. 发明公开
    • Method for producing highly mechanically demanded pieces and specially tools from low cost ceramics or polymers
    • 一种用于制造具有高机械负载部件和从便宜的陶瓷或聚合物特定的工具的方法
    • EP2072205A1
    • 2009-06-24
    • EP08164726.5
    • 2008-09-19
    • Rovalma SAValls Anglés, Isaac
    • Valls Anglés, Isaac
    • B29C33/38B23P15/24
    • B32B13/06B21D37/01B23P15/24B29C33/38B29C33/56B29K2909/06B32B3/10B32B13/04C23C4/02C23C4/06C23C4/08C23C4/11C23C4/18C23C24/04Y10T428/13Y10T428/131Y10T428/24744Y10T428/24909Y10T428/24917Y10T428/249932Y10T428/24995
    • The present invention is directed to a method for the production of highly demanded pieces at low cost. The method is especially well suited for deep drawing dies, but also any other type of tooling. It is also very well suited for machine components of big dimensions and with high mechanical solicitations, like rotors and cages in wind mills and other big machines. The pieces or tools are cast with a low cost ceramic, like a high resistance concrete (with special mention to HPC or UHPC) or a low water admixture castable or any other low cost high mechanical resistance material (low cost ceramics or high resistance polymers arc especially suited). Once cast, the working surface of the die or piece is coated with a metal, an intermetallic or a high performance ceramic. Projection or deposition techniques are used to obtain the high value working surface. Optionally localized fusion treatments (IR, laser, HDIR or any other localized energy source) are applied to obtain full density on the surface. Also welding, laser deposition or any other deposition by melting can be applied (often on top of a deposited or projected intermediate layer). Different layers can be applied, and trough proper masking a specific surface functionality can be attained. Rolls, jaws, bearing supports, machine benches and other structural parts and any other highly solicited part can be obtained at low cost by means of the present invention.
    • 本发明涉及一种用于以低成本生产高要求的片的方法。 该方法是爱特别适合深冲这一点,所以但任何其他类型的工具。 因此,非常适合于大尺寸的机器部件和具有高机械招揽,像风车和其他大的机器的转子和笼中。 件或工具被铸造用低成本陶瓷,象高电阻混凝土(特别提及的HPC或UHPC)或低水混合物浇注料或任何其它低成本高的机械阻力的材料(低成本陶瓷或高电阻聚合物弧 爱特别适合)。 一旦铸造,模具或工件的工作表面涂覆有金属,在金属间或高性能陶瓷。 突起或沉积技术被用来获得高值的工作表面。 OPTIONALLY局部融合处理(IR,激光,HDIR或任何其它局部能量源)被施加,以获得表面上的全密度。 所以焊接,激光沉积或通过熔化任何其它沉积可应用于(经常上形成淀积的顶部或投影中间层)。 不同的层可以被施加,并且槽适当的掩模对这个特定的表面功能可以被实现。 辊,夹爪,轴承支撑,机台和其它结构件和其它任何高征求部分可以在通过本发明的方式低成本得到。
    • 4. 发明公开
    • Hot work tool steel with outstanding toughness and thermal conductivity
    • Warmarbeitsstahl mit herausragenderHärteundWärmeleitfähigkeit
    • EP2236639A1
    • 2010-10-06
    • EP09382044.7
    • 2009-04-01
    • Rovalma, S.A.Valls Anglés, Isaac
    • Valls Anglés, Isaac
    • C22C38/44
    • C22C38/44
    • A hot work tool steel family with exceptional thermal difusivity, toughness (both fracture toughness and notch sensitivity resilience CVN -charpy V-notch) and trough hardenability has been developed. Mechanical resistance and yield strength at room and high temperatures (above 600 °C) are also high, because the tool steels of the present invention present a high alloying level despite the high thermal conductivity. Given the exceptional resistance to thermal fatigue and thermal shock, wear resistance can be severely increased for many applications requiring simultaneously resistance to thermal cracking and wear like is the case for some forging and some parts of die casting dies.
    • 已经开发出具有优异的热分散性,韧性(断裂韧性和切口灵敏度CVN-硬度V形凹口)和槽淬透性的热加工工具钢族。 在室温和高温(高于600℃)下的机械阻力和屈服强度也很高,因为尽管导热性高,本发明的工具钢具有高的合金化水平。 考虑到耐热疲劳和热冲击的特殊性,对于需要同时抵抗热裂纹和磨损的许多应用,耐磨性可能会严重增加,就像一些锻造和压铸模具的一些部件一样。