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    • 2. 发明公开
    • PRODUCTION METHOD FOR MAGNETIC-ANISOTROPY RARE-EARTH SINTERED MAGNET AND PRODUCTION DEVICE THEREFOR
    • HERSTELLUNGSVERFAHRENFÜRMAGNETISCH ANISOTROPEN SELTENERD-SINTERMAGNET
    • EP1788594A1
    • 2007-05-23
    • EP05765338.8
    • 2005-06-30
    • INTERMETALLICS CO., LTD.
    • Sagawa, Masato, c/o Intermetallics Co., Ltd.Nagata, Hiroshi, c/o Intermetallics Co., Ltd.Itatani, Osamu, c/o Intermetallics Co., Ltd.
    • H01F41/02B22F3/00B22F3/02B22F3/087C22C1/04C22C33/02
    • H01F41/0246B22F3/1021B22F2998/10C22C1/0433C22C33/0278C22C38/005C22C38/06C22C38/10C22C38/16H01F1/0557H01F1/0577H01F41/0273B22F2201/10B22F9/08B22F3/004B22F2202/01B22F3/005B22F2202/05B22F9/04
    • To improve the performance of a rare-earth magnet, it is effective to use a low-oxidized powder having a small grain size. One objective of the present invention is to provide a method for manufacturing a sintered rare-earth magnet having a magnetic anisotropy, in which a very active powder having a small grain size can be safely used in a low-oxidized state. Another objective is to provide a method capable of efficiently manufacturing products having various shapes. In a weighing and loading section 41 and a high-density loading section 42, a fine powder as a material of the sintered rare-earth magnet having a magnetic anisotropy is loaded into a mold until its density reaches a predetermined level. Then, in a magnetic orientation section 43, the fine powder is oriented by a pulsed magnetic field. Subsequently, the fine powder is not compressed but immediately sintered in a sintering furnace 44. The present method enables the mass-producing machine to be simple in its operation and its housing to be accordingly smaller, so that it will be possible to eliminate the danger of oxidization or burning of the powder, which has been a serious problem for a conventional method that uses a large-scale die-pressing machine. Furthermore, the manufacturing efficiency can be improved by using a multi-cavity mold for manufacturing a sintered rare-earth magnet having an industrially important shape, such as a plate magnet or an arched plate magnet.
    • 为了提高稀土类磁铁的性能,使用粒径小的低氧化物粉末是有效的。 本发明的一个目的是提供一种制造具有磁各向异性的稀土类烧结磁体的方法,其中可以以低氧化状态安全地使用具有小晶粒尺寸的非常活泼的粉末。 另一个目标是提供能够有效地制造具有各种形状的产品的方法。 在称重装载部41和高密度装载部42中,将作为具有磁各向异性的稀土类烧结磁体的材料的细粉末装载到模具中,直到其密度达到预定水平。 然后,在磁性取向部43中,细粉末通过脉冲磁场取向。 随后,细粉末不被压缩,但是在烧结炉44中立即烧结。本发明的方法使得批量生产机器的操作简单,并且壳体相应地更小,从而可以消除危险 的粉末的氧化或燃烧,这对于使用大型压模机的常规方法而言是严重的问题。 此外,通过使用多腔模具来制造具有工业上重要的形状的烧结稀土类磁体,例如板状磁铁或拱形磁体磁铁,可以提高制造效率。