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    • 1. 发明公开
    • PRESS MOULDING METHOD
    • 压模方法
    • EP2855122A1
    • 2015-04-08
    • EP13725715.0
    • 2013-05-30
    • Gurit (UK) Ltd.
    • JONES, Daniel ThomasMAIN, Stephan PatrickSTARKEY, Martin JamesJENNINGS, PeterARATOON, Gregory
    • B29C70/46B29C43/00
    • B29C70/465B29C43/00B29C43/18B29C43/20B29C43/203B29C70/086B29C70/345B29C70/443B29C70/46B29C70/467B29C70/66B29C2043/563B29K2063/00B29K2105/0872B29K2105/0881B29K2307/04B29K2309/08B29L2009/00B29L2031/3005
    • A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibres; and vi. substantially fully curing the resin to form a moulded part from the moulding material.
    • 1.一种模压成型材料以形成纤维增强树脂基质复合材料的车身面板的方法,所述车身面板具有前部A面和后部B面,所述方法包括以下步骤:i。 提供具有下模部分(58)和上模部分(60)的加热模具,上模部分(60)具有用于模制车身面板的前A面的第一模制表面(62)和 下模具部分(58)具有用于模制车身面板的后B表面的第二模制表面(70); II。 提供包含至少一层纤维和至少一层树脂的多层板模制材料(66),所述多层板具有第一和第二相对的主表面(68,70),所述多层板的表面树脂层为 在第一主表面处或附近; III。 将模制材料(66)定位在模具中; IV。 关闭所述模具以限定包含所述模制材料(66)的基本封闭的模腔; v。对模腔中的模制材料(66)施加压力以将模制材料(66)配置成完全模制的形状; 和vi。 基本上完全固化所述树脂以由所述模制材料(66)形成车身面板,所述车身面板具有由所述第一主表面(68)形成的前A面和由所述第二主表面(68)形成的后B面 (70)。
    • 2. 发明公开
    • PRESS MOULDING METHOD
    • 压模方法
    • EP2855125A1
    • 2015-04-08
    • EP13726503.9
    • 2013-05-30
    • Gurit (UK) Ltd.
    • JONES, Daniel, ThomasMAIN, Stephen, PatrickSTARKEY, Martin, JamesJENNINGS, PeterARATOON, Gregory
    • B29C70/46B29C43/00
    • A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibres; and vi. substantially fully curing the resin to form a moulded part from the moulding material.
    • 一种模压成型材料以形成纤维增强树脂基体复合材料的模制部件的方法,该方法包括以下步骤:i。 提供具有下模部件(58)和上模部件(60)的模具,所述上模部件(60)具有用于模制所述模制部件的第一模制表面的第一模制表面(62)和用于模制所述模制部件 具有用于模制所述模制部件的第二模制表面的第二模制表面(64)的部分(58) II。 提供包含至少一层纤维和至少一层树脂的多层板模制材料(66),所述多层板具有第一和第二相对的主表面(68,70),所述多层板的表面树脂层为 在第一主表面处或附近; III。 将模制材料定位在模具中; IV。 关闭所述模具以限定包含所述模制材料的基本封闭的模腔,所述闭合步骤包括以下子步骤:a。 部分地闭合模具以限定包含模制材料(66)的闭合中间空腔,闭合中间空腔比模制部分和上模具部分(60)的第一模制表面(62)大于第一主模 表面,与模制材料(66)的温度相比,上部模具部分(60)处于升高的温度; 和b。 当所述上模具部件(66)的所述第一模制表面(62)与所述第一主表面间隔开时,从所述封闭的中间空腔至少部分地排空空气; v。对模腔中的模制材料(66)施加压力以将模制材料(66)配置成完全模制的形状; 和vi。 基本上完全固化所述树脂以由所述模制材料(66)形成模制部件。
    • 4. 发明公开
    • PRESS MOULDING METHOD
    • 压模方法
    • EP2855124A1
    • 2015-04-08
    • EP13725981.8
    • 2013-05-30
    • Gurit (UK) Ltd.
    • STARKEY, Martin JamesJENNINGS, PeterARATOON, Gregory
    • B29C70/46B29C43/56B29C70/08B29C70/34B29C70/66
    • B29C70/465B29C43/00B29C43/18B29C43/20B29C43/203B29C70/086B29C70/345B29C70/443B29C70/46B29C70/467B29C70/66B29C2043/563B29K2063/00B29K2105/0872B29K2105/0881B29K2307/04B29K2309/08B29L2009/00B29L2031/3005
    • A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibres; and vi. substantially fully curing the resin to form a moulded part from the moulding material.
    • 一种模压成型材料以形成纤维增强树脂基体复合材料的模制部件的方法,该方法包括以下步骤:i。 将模制材料定位在模具中,所述模制材料含有纤维,树脂和复合层,所述复合层包含聚合物基体和分布在所述聚合物基体内的多个中空体; II。 允许所述模制材料至少部分地在所述模具内的重力作用下悬垂以便将所述悬垂的模制材料的至少一部分配置成部分模制的形状; III。 完全关闭所述模具以限定包含所述模制材料的闭合模腔; IV。 向模腔施加压力以使树脂流动并浸渍纤维并将模塑材料配置成完全模制的形状; 和v。基本上完全固化树脂以由模塑材料形成模塑部件。
    • 8. 发明公开
    • PRESS MOULDING METHOD
    • 压模方法
    • EP2855128A1
    • 2015-04-08
    • EP13728695.1
    • 2013-05-30
    • Gurit (UK) Ltd.
    • JONES, Daniel, ThomasMAIN, Stephen, PatrickSTARKEY, Martin, JamesJENNINGS, PeterARATOON, Gregory
    • B29C70/46B29C43/00
    • B29C70/465B29C43/00B29C43/18B29C43/20B29C43/203B29C70/086B29C70/345B29C70/443B29C70/46B29C70/467B29C70/66B29C2043/563B29K2063/00B29K2105/0872B29K2105/0881B29K2307/04B29K2309/08B29L2009/00B29L2031/3005
    • A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibres; and vi. substantially fully curing the resin to form a moulded part from the moulding material.
    • 一种模压成型材料以形成纤维增强树脂基体复合材料的模制部件的方法,该方法包括以下步骤:i。 提供具有下模部件(58)和上模部件(60)的模具,所述上模部件(60)具有用于模制所述模制部件的第一模制表面的第一模制表面(62)和用于模制所述模制部件 具有用于模制所述模制部件的第二模制表面的第二模制表面(64)的部分(58) II。 提供包含至少一层纤维和至少一层树脂的多层板模制材料(66),所述多层板具有第一和第二相对的主表面(68,70),所述多层板的表面树脂层为 在所述第一主表面或所述多层板的干纤维层处或附近形成所述第二主表面; III。 通过将第二主表面设置在下模具部分(58)的第二模制表面上来将模制材料定位在模具中,与模制材料(58)的温度相比,下模具部分(58)处于升高的温度 66); IV。 关闭所述模具以限定包含所述模制材料(66)的基本封闭的模腔; v。向模腔中的模制材料(66)施加压力以将模制材料(66)配置成完全模制形状,并且在施加压力步骤v之后,多层板中的树脂完全浸渍干纤维; 和vi。 基本上完全固化该树脂以由该模塑材料形成模塑部件(66)。
    • 10. 发明公开
    • PRESS MOULDING METHOD
    • 压模方法
    • EP2855126A1
    • 2015-04-08
    • EP13726767.0
    • 2013-05-30
    • Gurit (UK) Ltd.
    • JONES, Daniel, ThomasMAIN, Stephen, PatrickSTARKEY, Martin, JamesJENNINGS, PeterARATOON, Gregory
    • B29C70/46B29C43/00
    • B29C70/465B29C43/00B29C43/18B29C43/20B29C43/203B29C70/086B29C70/345B29C70/443B29C70/46B29C70/467B29C70/66B29C2043/563B29K2063/00B29K2105/0872B29K2105/0881B29K2307/04B29K2309/08B29L2009/00B29L2031/3005
    • A method of press moulding a moulding material to form a moulded part of fibre-reinforced resin matrix composite material, the method comprising the steps of: i. providing a mould tool having a lower mould part and an upper mould part, the upper mould part having a first moulding surface for moulding a first moulded surface of the moulded part and the lower mould part having a second moulding surface for moulding a second moulded surface of the moulded part; ii. providing a multilaminar panel of moulding material comprising at least one layer of fibres and at least one layer of resin, the multilaminar panel having first and second opposite major surfaces, a surface resin layer of the multilaminar panel being at or adjacent to the first major surface and a dry fibre layer of the multilaminar panel forming the second major surface; iii. locating the moulding material in the mould tool by disposing the second major surface on the second moulding surface of the lower mould part, the lower mould part being at an elevated temperature as compared to the temperature of the moulding material; iv. closing the mould tool to define a substantially closed mould cavity containing the moulding material; v. applying pressure to the moulding material in the mould cavity to configure the moulding material in a fully moulded shape, and after the applying pressure step v the resin in the multilaminar panel fully impregnates the dry fibres; and vi. substantially fully curing the resin to form a moulded part from the moulding material.
    • 一种模压成型材料以形成纤维增强树脂基体复合材料的模制部件的方法,该方法包括以下步骤:i。 提供具有下模部件(58)和上模部件(60)的模具,所述上模部件(60)具有用于模制所述模制部件的第一模制表面的第一模制表面(62)和用于模制所述模制部件 具有用于模制所述模制部件的第二模制表面的第二模制表面(64)的部分(58) II。 提供包含至少一层干纤维和至少一层树脂的多层板模制材料(66),所述多层板具有第一和第二相对主表面(68,70); III。 将模制材料(66)定位在模具中; IV。 逐渐关闭所述模具以限定包含所述模制材料(66)的基本封闭的模腔,所述闭合步骤具有:I.在所述第一模制表面(62)与所述第一主表面(68)接触之前的第一阶段,以及 第二模制表面(64)接触第二主表面(70)和II。 在第一模制表面(62)已经接触第一主表面(68)并且第二模制表面(64)已经接触第二主表面(70)之后的第二压缩阶段,第二压缩阶段导致树脂浸渍干燥 纤维,下模和上模(58,60)之间的相对运动的闭合速度在第一阶段高于在第二压缩阶段中; v。 对模腔中的模制材料(66)施加压力以将模制材料(66)配置成完全模制的形状; 和vi。 基本上完全固化所述树脂以由所述模制材料(66)形成模制部件。