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    • 1. 发明公开
    • ABRASIVE BELT GRINDING DEVICE FOR PROFILE PRECISION CONSISTENCY
    • 磨料砂带磨削装置的精度一致性
    • EP3287236A1
    • 2018-02-28
    • EP16888597.8
    • 2016-12-13
    • Chongqing UniversityChongqing Samhida Grinding Machine Company
    • HUANG, YunYANG, JunfengXIAO, GuijianZOU, LaiLIU, YingLI, Ping
    • B24B21/16B24B21/20
    • B24B21/165B24B21/16B24B21/20
    • An abrasive belt grinding device for profile precision consistency is provided, a supporting plate passes through an inner cylinder, and is fixed to the inner cylinder, the inner cylinder is rotatably connected to an outer cylinder bracket, a winding reel and an unwinding reel are arranged side by side in a left-right direction at an upper end of the supporting plate, and are driven by respective first servo motors arranged corresponding to the winding reel and the unwinding reel, one end of the abrasive belt is wound in a belt groove of the winding reel, and another end of the abrasive belt is wound over the first transition wheel, the first tension pulley, the third transition wheel, the fifth transition wheel, the seventh transition wheel, the contact wheel, the eighth transition wheel, the sixth transition wheel, the fourth transition wheel, the second tension pulley, and the second transition wheel, and is finally wound in a belt groove of the unwinding reel. In the present application, the switching between winding and unwinding of the winding reel is achieved by forward and backward rotations of the servo motors, and thus the abrasive belt can perform grinding process reciprocatingly. The tensile force of the abrasive belt can be adjusted by controlling a torque of the motor, thus the tensile force can be ensured to be constant, the precision and surface quality of the ground workpiece can be improved, and also the failures such as breakage of belt in the grinding process can be reduced.
    • 本发明提供一种用于轮廓精度一致性的砂带磨削装置,支承板穿过内筒并固定在内筒上,内筒可转动地连接到外筒支架上,并设有卷绕卷轴和卷绕卷轴 在支承板的上端沿左右方向并排布置,并且由对应于卷绕卷轴和卷绕卷轴布置的各自的第一伺服马达驱动,研磨带的一端缠绕在支承板的带槽中 缠绕卷轴,并且砂带的另一端缠绕在第一过渡轮,第一张紧轮,第三过渡轮,第五过渡轮,第七过渡轮,接触轮,第八过渡轮,第六过渡轮 过渡轮,第四过渡轮,第二张紧轮和第二过渡轮,并最终缠绕在退绕卷轴的带槽中。 在本申请中,通过伺服电机的正转和反转来实现卷绕卷筒的卷绕和展开之间的切换,因此,研磨带可以往复地执行研磨过程。 通过控制电机的转矩可以调节砂带的张力,从而可以保证张力恒定,可以提高研磨后的工件的精度和表面质量,同时还可以减少破损 在磨削过程中皮带可以减少。
    • 4. 发明公开
    • ABRASIVE BELT GRINDING CENTER APPLICABLE TO GRINDING AND POLISHING MACHINING OF OVERALL PROFILE OF BLISK
    • 砂带磨削中心适用于研磨和抛光BLUEK总体轮廓的加工
    • EP3287235A1
    • 2018-02-28
    • EP16886808.1
    • 2016-12-13
    • Chongqing UniversityChongqing Samhida Grinding Machine Company
    • HUANG, YunYANG, JunfengXIAO, GuijianZOU, LaiLIU, YingLI, Ping
    • B24B21/16B24B21/18
    • B24B21/16B23Q1/4833B23Q1/4871B23Q1/623B23Q2210/006B24B19/14B24B21/004B24B21/008B24B21/165B24B21/18B24B27/003B24B27/0076B24B27/0084B24B41/02
    • An abrasive belt grinding center applicable to grinding and polishing of a whole profile of a blisk is provided, an X-axis feed mechanism, a Y-axis feed mechanism, a Z-axis feed mechanism, a B-axis rotation mechanism and a C-axis rotation mechanism constitute a grinding head feed mechanism, and a housing, a drum, a synchronous driven pulley, a synchronous belt, a synchronous driving pulley, and a grinding head rotation driving motor constitute a grinding head rotation mechanism. In the present application, two grinding heads are utilized to reasonably assign the machining angle and the feeding, and rough machining and fine machining can be both realized by one time of clamping, and the combination of six degrees of freedom in space is achieved by a short drive chain, and further the rigidities of a grinding head mechanism and a workpiece clamping mechanism are ensured. The combination of double grinding heads and a grinding robot can achieve grinding and polishing of the whole profile of the blisk. The contact wheel of the grinding head mechanism and the abrasive belt can go into a small clearance between blades of the blisk, thus can significantly improve the machining efficiency and reduce the management and production costs on the premise of ensuring the machining precision of a complex curved surface and the quality of the profile.
    • 本发明提供一种适用于磨盘整体轮廓磨削研磨的砂带磨削中心,包括X轴进给机构,Y轴进给机构,Z轴进给机构,B轴旋转机构和C轴 轴旋转机构构成磨头进给机构,壳体,滚筒,同步从动皮带轮,同步皮带,同步驱动皮带轮和磨头旋转驱动电机构成磨头旋转机构。 在本申请中,利用两个磨头合理分配加工角度和进给量,粗加工和精加工都可以通过一次夹紧来实现,并且六个空间自由度的组合通过 短的传动链,并且确保磨头机构和工件夹紧机构的刚性。 双研磨头和研磨机器人的组合可以实现研磨和抛光整个叶盘形状。 磨头机构的接触轮与砂带之间可以进入叶片之间的小间隙,从而在保证复杂曲线加工精度的前提下,可以显着提高加工效率,降低管理和生产成本 表面和配置文件的质量。