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    • 11. 发明公开
    • High power self-regulating heater
    • 高功率自我调节加热器
    • EP0250094A1
    • 1987-12-23
    • EP87304437.4
    • 1987-05-19
    • METCAL INC.
    • Carter, Philip S., Jr.
    • H05B6/10H05B3/12
    • H05B6/10H05B3/12Y10T428/12465Y10T428/12493Y10T428/12521
    • An improved performance ferromagnetic self-­regulating heater. Constant alternating current is applied to a layered structure including at least one ferromagnetic layer. One or more layers of non-magnetic material is added to the ferromagnetic layer in such a way that the power factor of the heater is very sig­nificantly increased above its value in the absence of at least one of the layers. The alternating current flows through the different layers in varying quantities depending on layer composition, temperature and Curie point of the ferromagnetic layer. The structure generates heat by resistive heating as a function of the power applied. In one embodiment a single layer of non-­magnetic, high-resistance material is in intimate electrical and thermal contact with one surface of the ferromagnetic material. Below the effective Curie temperature of the ferromagnetic layer the current is mainly confined in the non-magnetic layer which heats with greater efficiency due to better resistive and impe­dance characteristics. In a second embodiment a further non-magnetic, low-resistance layer is added to the opposite surface of the ferromagnetic material. Here the majority of the current is switched from the high-­resistance to the low-resistance layer as the heater approaches effective Curie. By these means impedance matching circuit losses can be substantially reduced and energy is saved in high power systems based on the power factor.
    • 改进的性能铁磁自调节加热器。 恒定的交流电流被施加到包括至少一个铁磁层的分层结构。 一层或多层非磁性材料以这样的方式被添加到铁磁层中,使得加热器的功率因数在至少一个层不存在时非常显着地增加到其值以上。 根据铁磁层的层组成,温度和居里点,交流电以不同的量流过不同的层。 该结构通过电阻加热产生热量作为所施加的功率的函数。 在一个实施例中,单层非磁性高电阻材料与铁磁材料的一个表面紧密电和热接触。 在铁磁层的有效居里温度以下,电流主要被限制在非磁性层中,由于更好的电阻和阻抗特性,所述非磁性层以更高的效率加热。 在第二实施例中,将另一非磁性低电阻层添加到铁磁材料的相反表面。 在加热器接近有效居里时,大部分电流从高电阻切换到低电阻层。 通过这些手段,阻抗匹配电路损耗可以大幅降低,并且基于功率因数将能量节省在高功率系统中。
    • 15. 发明公开
    • SOLDERING IRON TIP AND METHOD OF MAKING THE SAME
    • 烙铁头及其制造方法
    • EP1007262A2
    • 2000-06-14
    • EP98905032.3
    • 1998-02-10
    • METCAL, INC.
    • ADLER, Paul, H.LAVALLEY, Ronald, W.COWELL, Mark
    • B23K3/02
    • B23K3/0338B23K3/026B32B15/015
    • A technique for producing soldering iron tips entails cutting clad wire into a plurality of segments, each segment comprising a core of material (such as copper) and an outer protective layer (such as stainless steel, Ni, Cr, or alloy thereof). Each clad wire segment is then shaped into a soldering iron tip by a cold or hot heading process, or other metal forming process. In the finished tip, the protective outer layer is disposed behind the working area of the tip, and serves to reduce the corrosion of the tip, and to improve the electrical conductivity between the tip and the soldering iron handle. A heater element can be formed at one end of the soldering iron tip from the same clad wire segment used to produce the tip itself, thereby ensuring good thermal transfer properties between the heater element and the tip. The invention also pertains to a technique for forming a protective outer layer on the working area of the tip. The technique comprises stamping caps from a thin strip or sheet of protective material, such as iron. More specifically, the caps are stamped out of the sheet using a die having a shape which resembles the shape of the working area of the soldering tip. The caps formed in this manner are then inserted over the ends of the tips, and attached thereto by applying brazing material to the formed cap or to the strip of material prior to forming the cap.
    • 用于生产烙铁头的技术需要将包覆线切割成多个节段,每个节段包括材料(例如铜)的芯和外部保护层(例如不锈钢,Ni,Cr或其合金)。 然后通过冷或热镦锻工艺或其他金属成形工艺将每个包层线段成形为烙铁头。 在完成的尖端中,保护性外层设置在尖端的工作区域后面,并且用于减少尖端的腐蚀并且改善尖端和烙铁手柄之间的导电性。 加热器元件可以形成在烙铁头的一端与用于产生烙铁头本身的同一包层线段相连,由此确保加热器元件和烙铁头之间良好的传热性能。 本发明还涉及在尖端的工作区域上形成保护性外层的技术。 该技术包括从薄片或片材如铁等保护材料上冲压盖帽。 更具体地说,使用具有与焊接头的工作区域的形状类似的形状的模具,将盖帽从薄片上冲压出来。 然后将以这种方式形成的盖帽插入尖端的端部上,并且在形成盖帽之前通过将钎焊材料施加到成形的盖或材料条上而将其连接到其上。
    • 17. 发明公开
    • Tweezer-like heater
    • Pinzettenartiges Heizelement
    • EP0727917A2
    • 1996-08-21
    • EP96301014.5
    • 1996-02-14
    • METCAL INC.
    • LaValley, RonaldCarlomagno, MichaelPhilips, JeffreyAbed, Tark
    • H05B3/00
    • H05B3/12B23K3/0369
    • A tweezer-like heater structure includes a pair of arms that are pivotable towards one another and a pair of legs having ferromagnetic temperature self regulating Curie point heaters at the ends of the legs, the legs being removably connectable to electrical connectors located in the arms whereby current is supplied to coils that energize the heaters. Heaters of different temperatures may be provided by choosing heaters with ferromagnetic materials having different Curie temperatures. The structure may be used as a soldering iron by inserting a heater with a proper shape in one arm and short circuit the connector in the other arm.
    • 一种镊子式加热器结构包括一对可相对枢转的臂和一对在脚的端部具有铁磁温度自调节居里点加热器的腿,腿部可拆卸地连接到位于臂中的电连接器,由此 电流供给给加热器通电的线圈。 可以通过选择具有不同居里温度的铁磁材料的加热器来提供不同温度的加热器。 该结构可以通过在一个臂中插入具有适当形状的加热器并使另一个臂中的连接器短路来用作烙铁。
    • 20. 发明公开
    • Low emission induction heating coil
    • 具有低发射感应加热线圈。
    • EP0602797A1
    • 1994-06-22
    • EP93309008.6
    • 1993-11-11
    • METCAL INC.
    • McGaffigan, Thomas H.Doljack, Frank A.Filimon, Cristian C.
    • H05B6/36H05B6/02H05B6/12
    • H05B6/362H05B6/065H05B6/1245Y02B40/126
    • Solenoid coils are provided that produce relatively low irradiation of electromagnetic fields with intense fields internally thereof for purposes of heating a metallic element, preferably a ferromagnetic element having a Curie temperature selected for the purpose for which the coil structure is to be employed, the coil structure in one embodiment comprising two coaxial coils of substantially equal diameter interconnected to produce in response to an alternating current being applied thereto out of phase magnetic fields that do not substantially interfere with one another as a result of the spacing between the coils. In a second embodiment the two coils are located between two additional coils that buck axial fields thereby together with fall off of the fields as the cube of the distance from the main coils provide a structure with low external radiation. The method of forming the first coil structure includes winding a pancake coil in the form of a spiral, rotating out of the plane of the coil the innermost leg of the spiral to provide the desired spacing of the coils, forming the pancake into a cylindrical shape with the cross members of the pancake being laid one over the other to provide cancellation of the fields produced by these members.