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    • 1. 发明专利
    • Thermal stress cracking for brittle material by wide region non-uniform temperature distribution
    • 用于脆性材料的热应力裂纹非均匀温度分布
    • JP2010264471A
    • 2010-11-25
    • JP2009117141
    • 2009-05-14
    • Norio Karube規夫 軽部
    • KARUBE NORIOKARUBE MITSUJIRO
    • B23K26/073B23K26/38B23K26/40B28D5/00C03B33/09
    • PROBLEM TO BE SOLVED: To provide a method and a device which achieve both of high cracking speed and high cracking position precision without generating thermal damage on a workpiece by the heating of a material in high quality thermal stress cracking for a brittle material which does not generate cullets and microcracks which have been inevitable in the conventional mechanical scribing method. SOLUTION: In a region wide as much as possible on a workpiece, a non-uniform heating temperature distribution of relatively low temperature which is slowly distributed is provided so as to reduce heating temperature for generating stress, and the thermal damage of the workpiece is prevented. Besides, heating energy concentrated on a relatively micro region as a cracking position decision factor is superimposed on the heating temperature distribution, also, the position is off-set, or negative feedback control is performed, and further, if required, positive feedback control is performed so as to improve cracking position precision. As the heating laser, a CO 2 laser, an Er:YAG laser capable of achieving full-cuts or an Fe +2 :ZnSe laser capable of selectively achieving full-cuts and extremely deep scribes at various sheet thicknesses is used. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种能够实现高开裂速度和高开裂位置精度的方法和装置,而不会通过对脆性材料进行高质量热应力开裂的材料加热而对工件产生热损伤 其不会产生在常规机械划线方法中不可避免的碎片和微裂纹。 解决方案:在工件上尽可能宽的区域中,提供缓慢分布的相对低温的不均匀加热温度分布,以减少产生应力的加热温度,以及热损伤 工件被防止。 此外,作为开裂位置决定因素集中在相对微区域的加热能量叠加在加热温度分布上,位置偏移,或者进行负反馈控制,而且如果需要,正反馈控制是 进行,以提高开裂位置精度。 作为加热激光器,可以实现全切割的CO 2 激光器,能够选择性地实现全切割的Fe:SPAG + ZnSe激光器 并且使用各种片材厚度的极深的划线条。 版权所有(C)2011,JPO&INPIT
    • 2. 发明授权
    • Solid-state laser oscillating device
    • 固态激光振荡装置
    • US6055263A
    • 2000-04-25
    • US930345
    • 1997-09-30
    • Norio KarubeNobuaki IehisaKenji Mitsui
    • Norio KarubeNobuaki IehisaKenji Mitsui
    • H01S3/06H01S3/07H01S3/08H01S3/0941H01S3/16
    • H01S3/0941H01S3/0606H01S3/0612H01S3/0615H01S3/08095H01S3/093
    • A solid-state laser oscillating device which is inexpensive and capable of obtaining a high power. A plurality of laser crystals (YAG laser crystals, etc.) (1a, 1b, 1c) are arranged along the optical axis of an optical resonator so as to maintain optical contact with one another. Adjacent ones of the laser crystals have surfaces facing each other with an adhesive layer (10, 20) interposed therebetween, to form an array in a straight-line as a whole. An adhesive having a low light absorbance with respect to a laser beam of oscillation wavelength or an excitation light is used for forming the adhesive layers (10, 20). If the refractive index of the adhesive is substantially equal to that of the laser crystals, optical matching is achieved. The adhesive layers (10, 20) may be replaced by some other transparent material. The adjacent laser crystals may be arranged with a narrow gap therebetween or held in surface contact with each other.
    • PCT No.PCT / JP97 / 00260 Sec。 371日期:1997年9月30日 102(e)1997年9月30日PCT PCT 1997年2月3日PCT公布。 公开号WO97 / 28585 PCT 日期:1997年8月7日一种廉价且能够获得高功率的固体激光振荡装置。 沿着光谐振器的光轴布置多个激光晶体(YAG激光晶体等)(1a,1b,1c),以保持彼此的光学接触。 相邻的激光晶体具有彼此面对的表面,其间插入有粘合剂层(10,20),以形成整体上的直线阵列。 使用相对于振荡波长的激光束或激发光具有低吸光度的粘合剂来形成粘合剂层(10,20)。 如果粘合剂的折射率基本上等于激光晶体的折射率,则实现光学匹配。 粘合剂层(10,20)可以被一些其它透明材料代替。 相邻的激光晶体可以布置成彼此之间的窄间隙或彼此保持表面接触。
    • 6. 发明申请
    • Full-body laser scribing method of fragile material
    • 全身激光划线法脆性材料
    • US20070062921A1
    • 2007-03-22
    • US11520020
    • 2006-09-13
    • Norio KarubeHiroshi Miura
    • Norio KarubeHiroshi Miura
    • B23K26/38
    • B23K26/0604B23K26/0869B23K26/38B23K26/40B23K26/60B23K2103/50
    • This invention enables the full-body (throughout the entire thickness) scribing of a plate made of fragile material such as glass by irradiating the work with the laser beam for heating with or without cooling and thereby generating the tensile thermal stress in the work which exceeds the cleavage toughness of the material, dispensing with the mechanical breaking. In this invention, the absorption of the beam in the work is so controlled that the beam, while being absorbed in it, is either transmitted through it or reaches the adequate thickness of the work and the entire thickness scribing is realized. This absorption control is done by selecting the laser beam wavelength so as to achieve the proper absorption in the absorption spectra of the material either due to the electronic transition or the lattice vibration. The doping of the material, in which the commercially available high power laser beam can be absorbed properly and either of the absorption or emission in the visible light spectral range does not exist, can also be utilized for this absorption control. In this case, the quenching of the fluorescence which may arise after the beam absorption is useful. This invention enables the profile scribing of work or the selective scribing of piled work consisting of plural number of plates.
    • 本发明能够通过用激光束照射加工有或没有冷却进行加热的全体(整个整个厚度)划片由诸如玻璃的脆弱材料制成的板,从而在工件中产生超过的拉伸热应力 材料的裂解韧性,分配机械断裂。 在本发明中,光束在工件中的吸收受到控制,使得光束被吸收在其中,或者透过它或达到工件的适当厚度,并且实现了整个厚度划线。 该吸收控制通过选择激光束波长来实现,以便由于电子跃迁或晶格振动,在材料的吸收光谱中实现适当的吸收。 不存在商品化的大功率激光束可以适当吸收的材料的掺杂和可见光光谱范围的吸收或发射的材料的掺杂也可用于该吸收控制。 在这种情况下,在光束吸收之后可能发生的荧光的猝灭是有用的。 本发明能够进行工作轮廓划线或由多个板组成的堆叠工作的选择性划线。
    • 7. 发明授权
    • Piercing method for laser processing
    • 激光加工的穿孔方法
    • US5434383A
    • 1995-07-18
    • US075580
    • 1993-06-16
    • Yoshinori NakataNorio KarubeEtsuo Yamazaki
    • Yoshinori NakataNorio KarubeEtsuo Yamazaki
    • B23K26/00B23K26/38
    • B23K26/382
    • A piercing method using a laser, in which the processing time is made shorter; a thermal runaway is prevented; and dispersion of the processing time is made smaller. According to this method, piercing operation is started with an initial pulse frequency P.sub.0 and an initial pulse duty ratio Q.sub.0, and the pulse frequency and the pulse duty ratio are increased by increments P and Q, respectively, with every passage of a predetermined time T. The pulse frequency and the pulse duty ratio are increased by stages. After this increase is repeated a predetermined number of times, or after the passage of a predetermined time from the start of processing, processing is continued to the end maintaining the increased values. This piercing method enables the processing time to be reduced to 1/3 to 1/5, as compared with the conventional method. In addition, this method prevents a thermal runaway, and reduces the dispersion of the processing time.
    • PCT No.PCT / JP92 / 01311 Sec。 371日期:1993年6月16日 102(e)日期1993年6月16日PCT提交1992年10月9日PCT公布。 出版物WO93 / 07987 日期:1993年04月29日。一种使用激光的穿孔方法,其中处理时间缩短; 防止热失控; 并且使处理时间的分散更小。 根据该方法,以初始脉冲频率P0和初始脉冲占空比Q0开始穿刺操作,并且脉冲频率和脉冲占空比分别以增量P和Q增加,每次通过预定时间T 脉冲频率和脉冲占空比逐级增加。 在该增加重复预定次数之后,或者在从开始处理经过预定时间之后,继续进行保持增加值的处理。 这种穿孔方法与常规方法相比能够将处理时间缩短到1/3至1/5。 此外,该方法防止热失控,并且减少处理时间的分散。
    • 8. 发明授权
    • Laser discharge tube
    • 激光放电管
    • US5379316A
    • 1995-01-03
    • US30418
    • 1993-03-23
    • Norio KarubeYoshiki FujiokaMitsuo Manabe
    • Norio KarubeYoshiki FujiokaMitsuo Manabe
    • H01S3/038H01S3/03H01S3/097
    • H01S3/0387
    • A laser discharge tube for preventing the flow out of an electrode material, deterioration of electrodes, and the like, caused by corona discharge, as well as for increasing power to be supplied to the laser discharge tube by improving the heat-dissipating property and insulating property of the electrodes. The laser discharge tube is a tube of a dielectric material (e.g., silica glass) with a circular cross section and two electrode units are helically disposed on the outside periphery thereof at the same pitch. The electrode units include electrodes and dielectric layers, respectively, and each of the electrodes is formed by depositing silver as an electric conductor on the outside periphery of the tube wall by metalizing. The dielectric layers are formed to cover the electrodes, respectively, and are disposed on the outside periphery of the tube wall by depositing a dielectric material such as a ceramic material, glass, resin or the like by spray coating, coating, baking or the like or by bonding independently formed dielectric materials to the electrodes. The dielectric layers have a thickness of about 0.1 mm-5 mm.
    • PCT No.PCT / JP92 / 00750 Sec。 371日期1993年3月23日 102(e)1993年3月23日PCT PCT 1992年6月11日PCT公布。 公开号WO93 / 03520 日期:1993年2月18日。一种用于防止由电晕放电引起的电极材料流出,电极劣化等的激光放电管,以及通过改善提供给激光放电管的功率增加 电极的散热特性和绝缘性能。 激光放电管是具有圆形横截面的介电材料(例如石英玻璃)的管,并且两个电极单元以相同的间距螺旋地设置在其外周上。 电极单元分别包括电极和电介质层,并且每个电极通过金属化将银作为电导体沉积在管壁的外周上而形成。 形成电介质层以分别覆盖电极,并且通过喷涂,涂覆,烘烤等沉积诸如陶瓷材料,玻璃,树脂等的介电材料而设置在管壁的外周上 或通过将独立形成的电介质材料粘合到电极上。 电介质层的厚度为约0.1mm-5mm。
    • 9. 发明授权
    • Laser beam machining method
    • 激光束加工方法
    • US5252805A
    • 1993-10-12
    • US852184
    • 1992-05-29
    • Yoshinori NakataEtsuo YamazakiNorio KarubeTsuyoshi Nagamine
    • Yoshinori NakataEtsuo YamazakiNorio KarubeTsuyoshi Nagamine
    • B23K26/00B23K26/08B23K26/36B23K26/38G05B19/416
    • G05B19/4163B23K26/0838B23K26/382G05B2219/35249G05B2219/43129G05B2219/43147G05B2219/45165
    • A laser beam machining method for cutting a workpiece in accordance with a machining program composed of a succession of move commands and laser output commands. An angle of a machining path is calculated on the basis of a move command under execution and a subsequent read out move command (S2, S3). The angle of the machining path is compared with a preset angle (S4), and when the angle of the machining path is more acute than the preset angle, the movement for machining based on the move command under execution is decelerated and stopped (S5). In this case, the laser output command is changed from a cutting condition to a piercing condition, to carry out a piercing operation, and when the piercing operation is completed, the movement for machining is restarted in accordance with the subsequent move command. When the movement for machining is restarted, the laser output command is changed from the piercing condition to the cutting condition in accordance with the movement for machining. Accordingly, a clean-cut acute-angle portion can be obtained by this machining.
    • PCT No.PCT / JP91 / 01371 Sec。 371日期:1992年5月29日 102(e)日期1992年5月29日PCT 1991年10月5日PCT PCT。 出版物WO92 / 06815 日期:1992年04月30日。一种用于根据由一系列移动命令和激光输出命令组成的加工程序切割工件的激光束加工方法。 基于正在执行的移动命令和随后的读出移动命令(S2,S3)来计算加工路径的角度。 将加工路径的角度与预设角度(S4)进行比较,并且当加工路径的角度比预设角度更尖锐时,基于执行中的移动命令的加工移动减速停止(S5) 。 在这种情况下,激光输出指令从切断状态变为穿刺状态,进行穿刺动作,当穿刺动作完成时,根据随后的移动指令重新起动加工动作。 当重新开始加工运动时,激光输出命令根据加工运动从穿孔状态切换到切割状态。 因此,通过该加工可以获得清洁的锐角部分。
    • 10. 发明授权
    • Turbo blower for laser and laser oscillation device employing the turbo
blower
    • 用于激光和激光振荡装置的涡轮鼓风机使用涡轮鼓风机
    • US5206873A
    • 1993-04-27
    • US700174
    • 1991-05-22
    • Tsutomu FunakuboNorio KarubeKenji Nakahara
    • Tsutomu FunakuboNorio KarubeKenji Nakahara
    • F04D21/00F04D29/04F04D29/056F04D29/059F04D29/58H01S3/036H01S3/097
    • F04D29/059F04D29/584F04D29/5853H01S3/036
    • A turbo blower is used in combination with a gas laser oscillation device for machining, e.g., cutting off, workpieces. The turbo blower comprises a shaft (2) having an impeller (1) on one end thereof, a pair of bearings (5, 6) on which the shaft (2) is supported, and a motor (3, 4) for rotating the shaft. Heat radiating fins (11) are mounted on the shaft (2) for radiating the heat which is generated by a rotor (3) of the motor, thus preventing the heat from being transmitted to the bearings (5, 6). The heat radiating fins are forcibly cooled by a portion of a laser gas for thereby greatly increasing the heat radiation efficiency. The service life of the grease in the bearings and the bearings themselves is increased, thus reducing an expenditure of labor for grease replenishment and bearing replacement. The bearings are also increased in reliability.
    • PCT No.PCT / JP90 / 01227 Sec。 371日期1991年5月22日 102(e)日期1991年5月22日PCT 1990年9月21日PCT PCT。 出版物WO91 / 05384 日期1991年4月18日。涡轮鼓风机与气体激光振荡装置组合使用,用于机械加工,例如切断工件。 涡轮式鼓风机包括在其一端具有叶轮(1)的轴(2),支撑有轴(2)的一对轴承(5,6)和用于使所述轴(2)旋转的马达(3,4) 轴。 热辐射翅片(11)安装在轴(2)上,用于辐射由马达的转子(3)产生的热量,从而防止热量传递到轴承(5,6)。 散热片被一部分激光气体强制冷却,从而大大提高了散热效率。 润滑脂在轴承和轴承本身的使用寿命增加,从而减少润滑脂补充和轴承更换的人力消耗。 轴承的可靠性也提高了。