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    • 1. 发明申请
    • HOLDER FOR PIPE IN HEAT EXCHANGER, METHOD AND DEVICE FOR MANUFACTURING HEAT EXCHANGER USING SAID HOLDER, AND AIR CONDITIONER AND/OR OUTDOOR UNIT HAVING SAID HEAT EXCHANGER
    • 热交换器的管道,用于使用固定夹具制造热交换器的方法和装置,以及具有换热器的空调器和/或室外单元
    • WO2011087158A2
    • 2011-07-21
    • PCT/JP2011051374
    • 2011-01-14
    • KYOSHIN KOGYO KKTOKURA KENJI
    • TOKURA KENJI
    • B21D53/08
    • B21D53/08B21D39/06B21D39/20
    • Disclosed is a holder with a holder guide tube fitted to the outside thereof which can be used to manufacture heat exchangers even in cases when the interval between the straight pipes and hairpin pipes penetrating a radiator fin of the heat exchanger, the intervals between each of the straight pipes and each of the hairpin pipes penetrating a radiator fin in a zigzagging layout, and/or the intervals between each of the straight pipes and each of the hairpin pipes penetrating a radiator fin in three, four or more rows are all decreased in order to reduce the consumption of energy and minimize costs through miniaturization. When manufacturing either heat exchangers that have been miniaturized by minimizing the intervals (pitch) of the holders or heat exchangers in which the intervals between all of the insertion tubes, and not only the insertion tubes that have different diameters, have been reduced while ensuring that adjacent holder guide tubes of the holders with a holder guide tube fitted to the outside thereof for each of the straight pipes and hairpin pipes do not come into contact with one another, the disclosed holder with a holder guide tube fitted to the outside thereof can be used to manufacture a heat exchanger by expanding a pipe, which should have approximately the same overall length before and after expansion, and integrating the pipe with a radiator fin. Also disclosed are a method and device for manufacturing heat exchangers using said holder. The disclosed holder (3) for a pipe in a heat exchanger is used in a heat exchanger manufacturing device (1), and can be fitted to the outside of a pipe-expanding mandrel (2), which is capable of applying pressure to a pipe (7) in a radiator fin of a heat exchanger (5) from the opening (7b) of the pipe, in a manner such that reciprocating movement is possible. Furthermore, the holder (3) has a plurality of pipe-contacting parts (3f) capable of radial expansion in directions intersecting the lengthwise direction of the pipe (7), and the outer surfaces of the pipe-contacting parts (3f) are provided with inclined surfaces (3b) which are inclined so as to expand towards the opening(7b)-side of the pipe (7). The holder (3) is configured so that the pipe-contacting parts (3f) are made to expand in the radial direction by a sliding means which causes the inclined surfaces (3b) of the pipe-contacting parts (3f) to slide with a reciprocating motion along the lengthwise direction of the pipe. Therein, the plurality of pipe-contacting parts (3f) capable of radial expansion are separated by a plurality of slit-like gaps (3a) having a prescribed width dimension (3u) that are formed in the lengthwise direction of the holder (3) along the reciprocating direction of the pipe-expanding mandrel (2), and said slit-like gaps (3a) are formed so as to have a width-expansion dimension (3x) such that the prescribed width dimension (3u) gradually expands from a prescribed location towards the opening (7b) of the pipe (7).
    • 公开了一种具有安装在其外部的保持器引导管的保持器,其可以用于制造热交换器,即使在直管和发夹管之间的间隔穿过热交换器的散热器翅片的情况下, 直管和每个发夹管以锯齿状布置穿透散热片,并且/或每条直管之间的间隔以及穿过三行,四行或更多列的散热片的每个发夹管全部按顺序减少 通过小型化降低能耗和降低成本。 当通过最小化保持器或热交换器的间隔(间距)来制造已经小型化的热交换器时,其中所有插入管之间的间隔,而不仅仅是具有不同直径的插入管的间隔已经减小,同时确保 对于每个直管和发夹管,具有安装在其外部的保持器导管的保持器的相邻的保持器引导管彼此不接触,所公开的具有安装到其外部的保持器引导管的保持器可以是 用于通过膨胀管道来制造热交换器,该管道在膨胀前后应具有大致相同的总长度,并且将管道与散热器翅片集成。 还公开了使用所述保持器制造热交换器的方法和装置。 所公开的用于热交换器中的管道的保持器(3)用于热交换器制造装置(1)中,并且可以安装在能够施加压力的扩管心轴(2)的外部 (7)从管道的开口(7b)的热交换器(5)的散热片中以能够进行往复运动的方式。 此外,保持器(3)具有能够在与管(7)的长度方向相交的方向上径向膨胀的多个管接触部(3f),并且设置管接触部(3f)的外表面 其倾斜表面(3b)倾斜以朝向管道(7)的开口(7b)的侧面扩张。 保持器(3)构造成使得管接触部分(3f)通过滑动装置沿径向方向膨胀,这使得管接触部分(3f)的倾斜表面(3b)以 沿管道长度方向的往复运动。 其中,能够径向膨胀的多个管接触部分(3f)由沿着保持器(3)的长度方向形成的具有规定宽度尺寸(3u)的多个狭缝状间隙(3a)分开, 沿着管膨胀心轴(2)的往复运动方向,形成所述狭缝状间隙(3a),以使其规定宽度尺寸(3u)从宽度尺寸(3u)逐渐扩大 朝向管道(7)的开口(7b)的规定位置。
    • 2. 发明申请
    • TUBE EXPANSION DEVICE
    • 管扩张装置
    • WO2014098257A3
    • 2014-08-14
    • PCT/JP2013084774
    • 2013-12-18
    • KYOSHIN KOGYO KK
    • TOKURA KENJI
    • B21D53/08B21D39/20
    • B21D39/20B21D53/085
    • Provided is a tube expansion device that can prevent decreases in productivity by the simple, reliable movement of only side regulating bodies (26), even when the width of heat exchangers (15) increases or decreases, or when insertion tubes (16) are increased from a single row to multiple rows and the thickness of the heat exchangers increases. The tube expansion device can also prevent the deflection and wear on a rod-shaped threaded male member and an expanding and contracting rod, which is the reciprocating means of a reference platform (1), and damage to the screw thread and a cylinder seal member, etc., even when the rod-shaped threaded male member and the expanding and contracting rod momentarily receive the deadweight of a stripper plate (9) via the reference platform (1), by supporting the reference platform (1) at multiple positions. The tube expansion device, which is provided with side regulating bodies (26) that position a clamped heat exchanger in a tube expansion position, is characterized by the use of magnets (28, 28a) to detachably provide the side regulating bodies (26) to a heat exchanger rear surface regulating body (25) provided to the pipe expansion device, or to a receiving body (24) to which the rear surface regulating body (25) is provided.
    • 提供一种管膨胀装置,即使当热交换器(15)的宽度增加或减少时,或者当插入管(16)增加时,也可以通过仅仅侧面调节体(26)的简单可靠的运动来防止生产率降低 从单列到多排,并且热交换器的厚度增加。 管膨胀装置还可以防止作为参考平台(1)的往复运动装置的杆状螺纹凸形构件和膨胀和收缩杆的偏转和磨损,并且损坏螺纹和气缸密封构件 等等,即使当杆形螺纹的阳构件和膨胀和收缩杆通过参考平台(1)暂时接收脱模板(9)的自重时,通过在多个位置支撑参考平台(1)。 设置有将被夹紧的热交换器定位在管膨胀位置的侧限制体(26)的管膨胀装置的特征在于使用磁体(28,28a)将侧部调节体(26)可拆卸地设置成 设置到管道膨胀装置的热交换器后表面调节体(25),或设置有后表面调节体(25)的接收体(24)。
    • 3. 发明申请
    • MANUFACTURING METHOD FOR HEAT EXCHANGER, DEVICE FOR SAME, AND AIR CONDITIONER AND/OR EXTERNAL UNIT THEREOF EQUIPPED WITH HEAT EXCHANGER MANUFACTURED USING SAID METHOD
    • 热交换器的制造方法,相同的装置以及使用方法制造的换热器的空调器和/或外部装置
    • WO2014098258A3
    • 2014-08-14
    • PCT/JP2013084775
    • 2013-12-18
    • KYOSHIN KOGYO KK
    • TOKURA KENJI
    • B21D53/08F28F9/16
    • B23P15/26B21D39/20B21D53/06B21D53/085F28D2021/0068F28F1/12F28F1/32F28F2275/125Y10T29/4935Y10T29/53122
    • The present invention addresses the issue of efficiently manufacturing heat exchangers without requiring a mechanism for adjusting the stop position of a flare plate (B) or adjustment work, whereby flares (7j) of the same shape and a constantly fixed depth are formed at the tube openings of various types of heat exchanger, even when the position of tube openings (7b) of tubes (7) of heat exchangers (5) varies according to the type of heat exchanger. The heat exchanger manufacturing method is characterized by manufacturing a heat exchanger by using a connecting and tensile force generating means (Xb) that connects a flare base (B), the tip of which is equipped with a flare punch (10) for flaring, to a gripping body base (3h) and generates a tensile force in a directions so that both are drawn towards each other across a fixed distance, in order to draw the flare base (B) towards the gripping body base (3h), which is held and fixed to a reference platform (A) by means of a locking means (Ab), thereby pressing the flare punch (10) into the expansion part (7d) on the tube opening side and implementing prescribed flaring, after which the flare base (B), the gripping body base (3h) and a sliding base (3d) are withdrawn from the heat exchanger.
    • 本发明解决了在不需要用于调节火炬板(B)或调节工件的停止位置的机构的情况下有效地制造热交换器的问题,由此在管子上形成相同形状和恒定的深度的火炬(7j) 即使当热交换器(5)的管(7)的管开口(7b)的位置根据热交换器的类型而变化时,各种热交换器的开口也不同。 热交换器制造方法的特征在于,通过使用连接张力发生装置(Xb)来制造热交换器,所述连接拉力产生装置将其顶端配备有用于扩口的火炬冲头(10)的火炬基座(B)连接到 夹持体基部(3h),并且沿着使得两者在固定距离上彼此相互拉伸的方向产生拉伸力,以便朝向被保持的夹持体基部(3h)拉出喇叭形底座(B) 并通过锁定装置(Ab)固定在参考平台(A)上,从而将火炬冲头(10)压入管开口侧的膨胀部分(7d)并执行规定的扩口,然后将火炬基座 B),把持体基座(3h)和滑动基座(3d)从热交换器排出。
    • 4. 发明申请
    • HOLDER FOR PIPE IN HEAT EXCHANGER, METHOD AND DEVICE FOR MANUFACTURING HEAT EXCHANGER USING SAID HOLDER, AND AIR CONDITIONER AND/OR OUTDOOR UNIT HAVING SAID HEAT EXCHANGER
    • 热交换器的管道,用于使用固定夹具制造热交换器的方法和装置,以及具有换热器的空调器和/或室外单元
    • WO2011087158A8
    • 2011-11-24
    • PCT/JP2011051374
    • 2011-01-14
    • KYOSHIN KOGYO KKTOKURA KENJI
    • TOKURA KENJI
    • B21D53/08B21D39/20F28F1/32
    • B21D53/08B21D39/06B21D39/20
    • A holder (3) for pipes in a heat exchanger can be fitted to the outside of a pipe-expanding mandrel (2), which is capable of applying pressure from the opening (7b) of a pipe (7) inserted into the radiator fin (6) of a heat exchanger (5), in a manner such that reciprocating movement is possible. The holder (3) has a plurality of pipe-contacting parts (3f) capable of radial expansion in directions intersecting the lengthwise direction of the pipe (7), and the outer surfaces of the pipe-contacting parts (3f) are provided with inclined surfaces (3b) which are inclined so as to expand towards the opening (7b)-side of the pipe (7). The holder (3) is configured so that the pipe-contacting parts (3f) are made to expand in the radial direction by a sliding means which causes the inclined surfaces (3b) of the pipe-contacting parts (3f) to slide with a reciprocating motion along the lengthwise direction of the pipe. Therein, the plurality of pipe-contacting parts (3f) capable of radial expansion are separated by a plurality of slit-like gaps (3a) having a prescribed width dimension (3u) which are formed in the lengthwise direction of the holder (3) along the direction of the reciprocating movement of the pipe-expanding mandrel (2), and said slit-like gaps (3a) are formed so as to have a width-expansion dimension (3x) such that the prescribed width dimension (3u) gradually expands from a prescribed location towards the opening (7b) of the pipe (7).
    • 在热交换器中用于管道的支架(3)可以安装在扩管心轴(2)的外侧,该扩管心轴能够从插入散热片的管(7)的开口(7b)施加压力 (5)的热交换器(6),使得往复运动是可能的。 保持器(3)具有能够在与管(7)的长度方向相交的方向上径向膨胀的多个管接触部(3f),并且管接触部(3f)的外表面设置有倾斜 表面(3b)倾斜以朝向管道(7)的开口(7b)的侧面扩张。 保持器(3)构造成使得管接触部分(3f)通过滑动装置沿径向方向膨胀,这使得管接触部分(3f)的倾斜表面(3b)以 沿管道长度方向的往复运动。 其中,能够径向膨胀的多个管接触部分(3f)由沿着保持器(3)的长度方向形成的具有规定宽度尺寸(3u)的多个狭缝状间隙(3a)分开, 沿着扩径心轴(2)的往复运动的方向,形成所述狭缝状间隙(3a),使其宽度尺寸(3x)逐渐变宽 从规定的位置向管道(7)的开口(7b)膨胀。
    • 5. 发明申请
    • METHOD FOR REMOVING ADHERED SUBSTANCES SUCH AS OIL IN HEAT EXCHANGER WITHIN TUBE EXPANSION SYSTEM
    • 在管道膨胀系统中移除热交换器中加入的物质如油的方法
    • WO2016052761A2
    • 2016-04-07
    • PCT/JP2015078701
    • 2015-10-02
    • KYOSHIN KOGYO KKTOKURA KENJI
    • TOKURA KENJI
    • F28G9/00B21D53/08F26B23/04F28F1/32
    • B21D53/08F26B23/04F28F1/32F28G9/00
    • The present invention provides a method for removing adhered substances such as oil in a heat exchanger within a tube expansion system. Said method makes it possible to keep the installation location of equipment for manufacturing heat exchangers and for removing adhered substances such as working oil to the minimum range necessary within a tube expansion system, while also preventing a reduction in the number of heat exchangers produced per unit time via the tube expansion system. In addition, even when different types of heat exchangers (in terms of tube length, tube quantity, tube diameter, staggered or other tube layout, fin quantity, size, etc.) are produced, it is possible to remove corrosion-causing in-tube oil and the like, as well as adhered substances such as working oil adhered in the vicinity of a heat exchanger tube and through-hole contact area, said heat exchanger being formed by a plurality of heat-radiating fins, and a tube inserted into through-holes that are respectively provided in end plates sandwiching the plurality of heat-radiating fins. The present invention is characterized by, via a device for removing adhered substances such as working oil using a pressurized gas or the like to scatter adhered substances, and/or using near-infrared rays or the like to vaporize adhered substances, removing adhered substances such as working oil adhering to at least the vicinity of a tube and through-hole contact area of a pre-tube-expansion heat exchanger, said heat exchanger being fixed within a tube expansion system and formed by a plurality of heat-radiating fins, and a tube inserted into through-holes that are respectively provided in end plates sandwiching the plurality of heat-radiating fins. The present invention is further characterized by thereafter performing primary tube expansion and secondary, tertiary and subsequent tube flaring, at the same step and/or at another step, via the tube expansion system with respect to the pre-tube-expansion heat exchanger from which adhered substances such as working oil adhering to at least the vicinity of a tube and through-hole contact area have been removed. The present invention is yet further characterized by removing, before, during, or after secondary, tertiary and subsequent tube flaring, in-tube oil and the like via a device for removing in-tube oil and the like, said device comprising a pressurized-gas spray mechanism and/or a pressurized-gas discharge mechanism or a mechanism for vaporizing oil and the like provided to a flare punch that performs secondary, tertiary and subsequent tube flaring.
    • 本发明提供一种在管膨胀系统内的热交换器中去除附着物质如油的方法。 所述方法使得可以保持用于制造热交换器的设备的安装位置和用于将工作油等附着物质除去到管膨胀系统中所需的最小范围,同时还防止每单位产生的换热器数量的减少 时间通过管扩张系统。 另外,即使生产不同类型的热交换器(管长,管量,管径,交错或其它管布置,翅片数量,尺寸等),也可以除去腐蚀性的, 管油等,以及附着在热交换管附近的工作油等附着物和通孔接触区域,所述热交换器由多个散热翅片形成,管插入 分别设置在夹着多个散热片的端板的通孔。 本发明的特征在于,通过使用加压气体等除去粘附物质如工作油的装置来散射粘附物质,和/或使用近红外线等来蒸发附着物质,除去附着物质 作为至少附着在管的附近的工作油和预管膨胀式热交换器的通孔接触面积,所述热交换器固定在管膨胀系统内并由多个散热翅片形成,并且 插入到分别设置在夹着多个散热片的端板中的通孔中的管。 本发明的特征还在于,在相同步骤和/或在另一步骤中,通过管膨胀系统相对于预管膨胀式热交换器进行主管膨胀和二次,三次和随后的管道扩口, 已经去除了至少附着在管附近和通孔接触区域的粘附物质如工作油。 本发明的进一步特征在于通过用于去除管内油等的装置去除二次和随后的管道扩口,管内油等之后,之前,之中或之后,所述装置包括加压 - 气体喷射机构和/或加压气体排出机构或用于蒸发油等的机构,其提供到进行二次,三次和随后的管道扩口的火炬冲头。
    • 6. 发明申请
    • MANUFACTURING METHOD FOR GRIP MEMBER FOR INSERTION TUBE IN HEAT EXCHANGER, MANUFACTURING METHOD FOR HEAT EXCHANGER USING SAID GRIP MEMBER, AND AIR CONDITIONER AND/OR OUTDOOR UNIT HAVING SAID HEAT EXCHANGER
    • 热交换器插入管用冰块构件的制造方法,使用制冰机构的热交换器的制造方法以及具有换热器的空调机和/或室外机组
    • WO2013012100A2
    • 2013-01-24
    • PCT/JP2012069264
    • 2012-07-20
    • KYOSHIN KOGYO KKTOKURA KENJI
    • TOKURA KENJI
    • B21D53/08F28F1/32
    • B23P15/26B21D41/028B21D53/08F28D1/0475F28F1/30F28F1/32F28F2255/00Y10T29/49378
    • The present invention provides a manufacturing method for a grip member having a grip member guide tube fitted therearound, which enables the manufacture of a heat exchanger in which the entire length of the insertion tubes remains approximately the same as before tube expansion and in which the tubes are expanded to be formed integrally with the radiator fins, when manufacturing a miniaturized heat exchanger having grip members that each have a grip member guide tube fitted therearound, wherein the intervals (pitch) between grip members are minimized while avoiding bringing adjacent grip member guide tubes into contact with each other, or when manufacturing a miniaturized heat exchanger in which not only the interval between each variety of insertion tube having a different pipe diameter but also the interval between insertion tubes has been reduced, even when significantly reducing, due to energy-saving and cost reduction, not only the interval between straight tubes and hairpin tubes inserted in the radiator fins of a heat exchanger or the interval between each straight tube and each hairpin tube inserted in a staggered configuration in the radiator fins, but also the interval between each straight tube and each hairpin tube when said tubes are inserted in the radiator fins in rows of 3, 4, etc. A grip member (3) having a plurality of tube-contacting parts (3f) provided with protruding members (3e) that protrude toward the axial center of the grip member (3) is manufactured according to a method characterized by: a step wherein, in the grip member (3) which can be fitted by a mandrel (2) for tube expansion, of which one end is positioned at the tube opening (7b) of a tube (7), and which has a predetermined total length, the inner part of the grip member (3) is cut at a predetermined depth in the direction of said end from the other end to form, in the vicinity of one end of the inner part of the grip member (3), a bulging section (3z) that bulges toward the axial center of the grip member (3) and that forms an inner diameter smaller than the inner diameter of the cut grip member (3); a step wherein, after the bulging section (3z) has been formed, a plurality of tube-contacting parts (3f) that are capable of radially expanding and contracting are formed in directions perpendicular to the longitudinal direction of the tube (7) in the grip member (3), and by forming a plurality of slit gaps (3a) having a predetermined width (3u) at a predetermined length along the longitudinal direction of the grip member (3) from one end side to the other end side, the bulging section (3z) is divided into the number of the slit gaps (3a) via the plurality of slit gaps (3a), and a plurality of tube-contacting parts (3f) are formed provided with protruding members (3e) that protrude toward the axial center of the grip member (3); and a step wherein, by enlarging the predetermined width (3u) to have an enlarged width (3x) that gradually expands outward from the predetermined positions of each of the slit gaps (3a) toward the direction of the tube opening (7b) of the tube (7), the degree of inclination of inclined surfaces (3b), provided to the outside surfaces of each tube-contacting part (3f) and inclining in a direction expanding toward the tube opening (7b) of the opposing tube (7), is formed to be larger than the degree of inclination of the inclined surfaces (3b) at the time the slit gaps (3a) are formed.
    • 本发明提供了一种具有夹紧构件导向管的夹持构件的制造方法,该夹持构件导管安装在其周围,这使得能够制造热交换器,其中插入管的整个长度保持与管膨胀之前大致相同,并且其中管 在制造具有夹紧构件的小型化的热交换器的情况下,将夹持构件导向管安装在其周围,使夹持构件之间的间隔(间距)最小化,同时避免相邻的夹持构件导向管 或者当制造小型化的热交换器时,即使在由于能量消耗而导致的显着减少的情况下,不仅具有不同管直径的各种插入管之间的间隔以及插入管之间的间隔已经减小, 节省和降低成本,不仅直管和发夹管之间的间隔 插入热交换器的散热片或每个直管与每个发夹管之间的间隔插入在散热器散热片中的交错构造中,而且还包括当所述管插入到所述散热片中时每个直管与每个发夹管之间的间隔 具有排列为3,4等的散热片。制造具有多个具有向夹持构件(3)的轴向中心突出的突出构件(3e)的管接触部(3f)的夹持构件(3) 根据一种方法,其特征在于:在所述把手部件(3)中,所述把手部件(3)可以由用于管膨胀的心轴(2)配合,所述把手部件(3)的一端位于管(7)的管开口(7b) ),并且具有预定的总长度,把手构件(3)的内部从另一端在所述端部的方向上以预定的深度被切割,以形成在内部的一个端部附近 夹紧构件(3),朝向轴向凸出的凸出部分(3z) 夹紧构件(3)的中心并形成小于切割夹紧构件(3)的内径的内径; 其特征在于,在形成所述鼓出部(3z)之后,在与所述管(7)的长度方向垂直的方向上形成有能够径向膨胀收缩的多个管接触部(3f) 夹紧构件(3),并且通过沿着握持构件(3)的长度方向从一端侧到另一端侧形成具有预定宽度(3u)的预定宽度(3u)的多个狭缝间隙(3a) 凸起部(3z)经由多个狭缝间隙(3a)分割成狭缝间隙(3a)的数量,多个管接触部(3f)形成有突出部(3e),突出部 夹紧构件(3)的轴向中心; 以及步骤,其中通过将预定宽度(3u)扩大为具有从每个狭缝间隙(3a)的预定位置向着朝向所述狭缝间隙(3a)的管开口(7b)的方向向外逐渐膨胀的扩大宽度(3x) 管(7),设置在每个管接触部分(3f)的外表面并朝向相对的管(7)的管开口(7b)扩展的方向倾斜的倾斜表面(3b)的倾斜度, 形成为比形成狭缝间隙(3a)时的倾斜面(3b)的倾斜度大。