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    • 75. 发明授权
    • Bonding tool having a diamond head and method of manufacturing the same
    • 具有金刚石头的接合工具及其制造方法
    • US5516027A
    • 1996-05-14
    • US309842
    • 1994-09-20
    • Keiichiro TanabeToshiya TakahashiAkihiko IkegayaNaoji Fujimori
    • Keiichiro TanabeToshiya TakahashiAkihiko IkegayaNaoji Fujimori
    • B23K20/02C04B41/50C04B41/85H05K13/00H01L21/58
    • C04B41/009B23K20/025C04B41/5002C04B41/85H01L24/79H05K13/003
    • A bonding tool has a head portion made essentially of vapor-deposited diamond, wherein a principal diamond crystal plane forming a head face is a (111) plane. Such a head face has high hardness and a good wear resistance. In order to improve the toughness of a bonding head which is mainly made of vapor-deposited diamond, a portion or ply forming the head face consists essentially of high-purity diamond, and another portion or ply supporting the head face consists essentially of low-purity diamond. The head face has a high rigidity, while the portion supporting the head face has a high toughness. In order to provide a bonding head portion which is mainly made of vapor-deposited diamond with electrical conductivity, a first portion or ply forming a head face consists essentially of polycrystalline diamond containing a relatively small amount of dopant, and another portion or ply supporting the first portion or ply contains a large amount of dopant. The head portion having electrical conductivity can be heated by energization. In a tool employing a coating containing vapor-deposited diamond as a bonding head portion, the coating is formed by a compound of a metal or ceramics and vapor-deposited diamond, in order to improve the strength of the coating and adhesion to a tool substrate.
    • 接合工具具有基本上由气相沉积金刚石制成的头部,其中形成头部面的主要金刚石晶体平面是(111)面。 这种头面具有高硬度和良好的耐磨性。 为了提高主要由气相沉积金刚石制成的接合头的韧性,形成头部面的部分或层基本上由高纯度的金刚石组成,并且支撑头部面的另一部分或层基本上由低熔点金刚石构成, 纯度钻石。 头部表面具有高刚性,而支撑头部面的部分具有高韧性。 为了提供主要由具有导电性的气相沉积金刚石制成的接合头部分,形成头部面的第一部分或第一部分基本上由含有相对少量掺杂剂的多晶金刚石组成,另一部分或层叠支撑 第一部分或第二部分含有大量的掺杂剂。 可以通过通电来加热具有导电性的头部。 在使用包含气相沉积金刚石作为粘合头部分的涂层的工具中,涂层由金属或陶瓷和气相沉积金刚石的化合物形成,以便提高涂层的强度和对工具基材的粘附 。
    • 77. 发明授权
    • Epitaxial growth of diamond from vapor phase
    • 来自气相的金刚石的外延生长
    • US5474021A
    • 1995-12-12
    • US125482
    • 1993-09-22
    • Takashi TsunoTakahiro ImaiNaoji Fujimori
    • Takashi TsunoTakahiro ImaiNaoji Fujimori
    • C30B25/02C30B25/18C30B29/04
    • C30B25/18C30B25/02C30B29/04
    • A plurality of single-crystalline diamond plates having principal surfaces consisting essentially of {100} planes are prepared. The diamond plates are so arranged that the respective principal surfaces are substantially flush with each other. In this arrangement, an angle formed by crystal orientations of the principal surfaces between adjacent plates is not more than 5.degree., a clearance between the adjacent plates is not more than 30 .mu.m, and a difference in height of the principal surfaces is not more than 30 .mu.m between the adjacent plates. To secure this arrangement, the plurality of diamond plates are joined to each other by depositing diamond on the plates to form a single large diamond plate. After such joining, the principal surfaces of the diamond plates are polished in order to eliminate steps or height differences. Then, diamond is epitaxially grown on a polished surface of the large diamond plate from a vapor phase. In this vapor phase, proportions X, Y and Z obtained from the following equations I, II and III respectively satisfy the following conditions:0.5.ltoreq.X.ltoreq.2.00.3.ltoreq.Y.ltoreq.2.0Z.ltoreq.1.0X=([C]/[H]).times.100% IY=([C]-[O]/[H]).times.100% IIZ=([O]/[H]).times.100% IIIwhere [C], [O] and [H] represent molar numbers of carbon, oxygen and hydrogen atoms respectively. In this way it is possible to obtain vapor-deposited diamond having favorable characteristics.
    • 制备了主要由{100}平面组成的主表面的多个单晶金刚石板。 金刚石板被布置成使得各个主表面彼此基本齐平。 在这种布置中,相邻板之间的主表面的晶体取向形成的角度不大于5°,相邻板之间的间隙不大于30μm,并且主表面的高度差不大 相邻板块之间大于30微米。 为了确保这种布置,多个金刚石板通过在金属板上沉积金刚石形成单个大金刚石板而彼此接合。 在这种接合之后,抛光金刚石板的主表面以消除台阶或高度差异。 然后,金刚石从气相在外延生长在大金刚石板的抛光表面上。 在该气相中,由下列方程式I,II和III得到的比例X,Y和Z分别满足以下条件:0.5≤X≤2.00.3
    • 80. 发明授权
    • Method for producing single crystal diamond film
    • 单晶金刚石薄膜的制造方法
    • US5387310A
    • 1995-02-07
    • US47384
    • 1993-04-16
    • Hiromu ShiomiNaoji Fujimori
    • Hiromu ShiomiNaoji Fujimori
    • C30B29/04C30B25/02
    • C30B25/02C30B29/04
    • A single crystal diamond film having good electrical characteristics is produced by a method which comprises steps of decomposing a raw material gas comprising a hydrogen gas and a carbon-containing compound and epitaxially growing a single crystal diamond film on a single crystal substrate in a vapor phase, wherein a molar ratio of the carbon atoms in the carbon-containing compound to the hydrogen is from 2:100 to 10:100 and a lattice constant of the single crystal substrate satisfies the following relation:.vertline.(a-a.sub.0)/a.vertline..times.100.ltoreq.20 (I)wherein a.sub.0 is the lattice constant of diamond (3.567 .ANG.) and a is a lattice constant of the single crystal substrate.
    • 具有良好电特性的单晶金刚石薄膜是通过以下步骤制造的:一种包括氢气和含碳化合物的原料气体在气相中在单晶基板上分解外延生长单晶金刚石膜的步骤 其中,含碳化合物中的碳原子与氢的摩尔比为2:100〜10:100,单晶基板的晶格常数满足:(a-a0)/ a | x100 =(I)其中a0是金刚石的晶格常数(3.567 ANGSTROM),a是单晶衬底的晶格常数。