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    • 33. 发明授权
    • Method and apparatus for cutting and cleaning a superhard substrate
    • 用于切割和清洁超硬底材的方法和设备
    • US09381574B1
    • 2016-07-05
    • US14335875
    • 2014-07-18
    • David P. Jackson
    • David P. Jackson
    • B23B27/10B24B37/00B24B55/03B26D7/08
    • B23B27/10B23B2250/12B23Q11/1053B23Q11/1061B24B37/00B24B55/03B26D7/088
    • An apparatus and method for machining a superhard substrate comprising: a means for pre-cooling a non-aqueous cutting fluid at a temperature below 20 degrees C. and at atmospheric pressure to form a subcooled cutting fluid; a capillary tube injector, which saturates said subcooled cutting fluid with the solid and gas carbon dioxide; an inline static mixer for combining said subcooled cutting fluid and said solid and gas carbon dioxide; a spray application tool for applying said carbon dioxide saturated subcooled cutting fluid to the superhard substrate during a machining process; and a recovering apparatus for collecting said residual cutting fluid from the machined superhard substrate; said recovering apparatus can comprise a carbon dioxide spray cleaning, a liquid carbon dioxide immersion cleaning, or a supercritical carbon dioxide cleaning.
    • 一种用于加工超硬基材的设备和方法,包括:用于在低于20摄氏度和大气压下预冷非非水性切削液的装置,以形成过冷的切削液; 毛细管注射器,其使固体和气体二氧化碳使所述过冷切削液饱和; 用于组合所述过冷切削液和所述固体和气体二氧化碳的在线静态混合器; 用于在加工过程中将所述二氧化碳饱和过冷切削液施加到所述超硬基体的喷涂施加工具; 以及用于从所述被加工的超硬基材收集所述剩余切削液的回收装置; 所述回收装置可以包括二氧化碳喷雾清洗,液体二氧化碳浸没清洗或超临界二氧化碳清洗。
    • 34. 发明授权
    • Method of forming cryogenic fluid composition
    • 形成低温液组合物的方法
    • US08926858B2
    • 2015-01-06
    • US13103852
    • 2011-05-09
    • David P. Jackson
    • David P. Jackson
    • C09K5/00B23Q11/10C09K5/04
    • B23Q11/1053B23Q11/1061C09K5/041
    • A method of forming a machining spray for treating a surface of a substrate during a machining process includes providing a first component containing solid carbon dioxide particles. A second provided component is derived from an inert gas having a temperature range from 305 K to about 477 K prior to being mixed with the solid carbon dioxide particles. The first component and the second component are combined to form the cryogenic fluid composition prior to contacting the substrate. An optional additive may be mixed with the solid carbon dioxide particles or the inert gas. The cryogenic fluid composition exhibits synergistically enhanced physicochemical properties of each component not observed prior to the combination thereof, wherein the fluid imparts enhanced cooling, heating or lubrication effects.
    • 在加工过程中形成用于处理基材表面的机加工喷雾的方法包括提供含有固体二氧化碳颗粒的第一组分。 第二提供的组分源自在与固体二氧化碳颗粒混合之前具有305K至约477K的温度范围的惰性气体。 组合第一组分和第二组分以在接触底物之前形成低温流体组合物。 任选的添加剂可以与固体二氧化碳颗粒或惰性气体混合。 低温液体组合物在其组合之前未观察到每种组分的协同增强的物理化学性质,其中流体赋予增强的冷却,加热或润滑效果。
    • 35. 发明申请
    • METHOD AND APPARATUS FOR THERMAL CONTROL WITHIN A MACHINING PROCESS
    • 在加工过程中进行热控制的方法和装置
    • US20120237311A1
    • 2012-09-20
    • US13423603
    • 2012-03-19
    • Jason DionneDan SchillerDavid P. Jackson
    • Jason DionneDan SchillerDavid P. Jackson
    • B23Q11/12
    • B23Q11/1061Y10T409/303976
    • Method and apparatus for mixing within a rotary union of a computer numerical control machine a constant pressure gas with a relatively higher-pressure, lower-temperature dense fluid to produce a dense isobaric fluid deliverable through a rotating tool without gelling or solidifying therein. The constant pressure gas may include carbon dioxide, nitrogen, air or mixtures thereof. The dense fluid preferably includes liquid carbon dioxide at or above its triple point. The liquid carbon dioxide and isobaric gas are independently fed to the rotary union. When mixed, a pressurized flowing carbon dioxide machining fluid composition is formed exhibiting a temperature between about 20° F. and 70° F. at pressures between 75 psi and 1,000 psi.
    • 在计算机数字控制机的旋转联接件内将恒压气体与相对较高压力的较低温度的致密流体混合以产生通过旋转工具输送而不凝胶化或凝固的致密等压异常流体的方法和装置。 恒压气体可包括二氧化碳,氮气,空气或其混合物。 致密流体优选包括在其三重点上或之上的液体二氧化碳。 液体二氧化碳和等压气体独立地进料到旋转联接器中。 当混合时,在75psi至1,000psi之间的压力下形成加压流动的二氧化碳加工液组合物,其表现出约20°F至70°F之间的温度。
    • 38. 发明授权
    • Method of removing organic flux using peroxide composition
    • 使用过氧化物组合物去除有机助熔剂的方法
    • US5269850A
    • 1993-12-14
    • US583911
    • 1990-08-27
    • David P. Jackson
    • David P. Jackson
    • C11D3/39C23G1/14H05K3/26C23G1/00
    • C23G1/14C11D3/3942C11D3/3947H05K3/26
    • A composition for removing organic contaminants, such a flux residues, from a solid substrate comprises: (a) hydrogen peroxide in the amount of about 3 to 5 percent by weight of the composition; (b) an alkaline compound in sufficient amount to provide a pH of at least 10.5 in the composition; (c) about 0.1 to 0.3 percent by weight of a chosen wetting agent which is unreactive with the hydrogen peroxide and the alkaline compound; and (d) purified water as the balance of the composition. Optionally, the composition may further comprise about 0.5 to 2.0 percent by weight of a chosen metal protective agent.The solid substrate having organic contaminants thereon is exposed to the above noted composition whereby the organic contaminants are removed from the substrate and are converted into non toxic and non-hazardous products. Thus, negative environmental impact is avoided by the present process. In an alternative embodiment, the organic contaminant removal is further enhanced by exposing the composition and the organic contaminants on the substrate to ultraviolet radiation.
    • 用于从固体基质除去有机污染物(例如助焊剂残留物)的组合物包括:(a)按组合物重量计约3至5重量%的量的过氧化氢; (b)足以提供组合物中至少10.5的pH的碱性化合物; (c)约0.1至0.3重量%的与过氧化氢和碱性化合物不反应的选择的润湿剂; 和(d)净化水作为组合物的余量。 任选地,组合物还可以包含约0.5至2.0重量%的选择的金属保护剂。 其上具有有机污染物的固体基质暴露于上述组合物中,由此从基材中除去有机污染物并将其转化为无毒和无危险的产品。 因此,本方法避免了对环境的负面影响。 在替代实施例中,通过将基底上的组合物和有机污染物暴露于紫外线辐射来进一步增强有机污染物去除。
    • 40. 发明授权
    • Processes for cleaning, sterilizing, and implanting materials using high
energy dense fluids
    • 使用高能量致密流体清洗,消毒和植入材料的方法
    • US5213619A
    • 1993-05-25
    • US443471
    • 1989-11-30
    • David P. JacksonMichael A. Lepp
    • David P. JacksonMichael A. Lepp
    • A61L2/025A61L2/18B08B3/12B08B6/00B08B7/00
    • A61L2/025A61L2/18B08B3/12B08B6/00B08B7/0021B08B2203/002
    • An environmentally safe process for pre-cleaning, sterilizing, preserving, and enhancing performance characteristics of materials used in critical environments with stringent end-product cleanliness and sterilization requirements in a single process using high energy dense fluids. One or more dense fluids are mixed with one or more chemical agents and are simultaneously subjected to a non-uniform electrostatic field and high powered acoustic radiation to remove, in a process called acoustic-electroextraction, deeply recessed contaminants from internal and external surfaces of intricately arranged or formulated materials such as biomaterials, surgical tools, or dental implants. Subsequently, the cleaned materials are than subjected to a high energy dense fluid oxidizing environment to provide for deep material penetration and sterilization and removal of biological contaminants. Finally, the cleaned and sterilized materials may be implanted with chemical agents using an acoustic deposition process to provide for long term preservation. In an alternative embodiment of the present invention, chemical agents may be implanted in materials to provide new and improved material properties such as increased electrical insulation. Finally, the entire process may be performed on materials which are prepackaged in semi-permeable membranes, preventing recontamination of the clean, sterile, or implanted materials.
    • 在使用高能量致密流体的单个过程中,在严格的最终产品清洁度和灭菌要求的关键环境中预先清洁,消毒,保存和增强材料的性能特征的环境安全过程。 将一种或多种致密流体与一种或多种化学试剂混合,同时经受非均匀的静电场和高功率声辐射,以在称为声电萃取的过程中,从复杂的内外表面去除深度凹陷的污染物 布置或配制的材料,例如生物材料,手术工具或牙科植入物。 随后,清洁的材料比经受高能量致密的流体氧化环境以提供深物质渗透和灭菌和除去生物污染物。 最后,清洁和灭菌的材料可以使用声学沉积方法植入化学试剂以提供长期保存。 在本发明的替代实施例中,化学试剂可以植入材料中以提供新的和改进的材料性质,例如增加的电绝缘。 最后,整个过程可以对预先包装在半透膜中的材料进行,防止清洁,无菌或植入材料的再污染。