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31. 发明申请

US20120186975A1 METHOD AND SYSTEM FOR LARGE SCALE MANUFACTURE OF THIN FILM PHOTOVOLTAIC DEVICES USING MULTI-CHAMBER CONFIGURATION 失效
标题翻译：使用多层配置的薄膜光伏器件的大规模制造方法和系统
公开(公告)号：US20120186975A1
公开(公告)日：2012-07-26
申请号：US13357445
申请日：2012-01-24
申请人： Howard W. H. Lee , Chester A. Farris, III
发明人： Howard W. H. Lee , Chester A. Farris, III
IPC分类号： C23C14/35
CPC分类号： H01L21/67213 , H01L21/67167 , H01L21/67173 , H01L21/6723 , Y10S428/917
摘要： A method for large scale manufacture of photovoltaic devices includes loading a substrate into a load lock station and transferring the substrate in a controlled ambient to a first process station. The method includes formation of a first conductor layer overlying the surface region of the substrate. The method includes transferring the substrate to a second process station, and forming a second layer overlying the surface region of the substrate. The method further includes repeating the transferring and processing until all thin film materials of the photovoltaic devices are formed. In an embodiment, the invention also provides a method for large scale manufacture of photovoltaic devices including feed forward control. That is, the method includes in-situ monitoring of the physical, electrical, and optical properties of the thin films. These properties are used to determine and adjust process conditions for subsequent processes.
摘要翻译：一种用于大规模制造光伏器件的方法包括将衬底加载到负载锁定站中，并将受控环境中的衬底转移到第一处理站。该方法包括形成覆盖衬底表面区域的第一导体层。该方法包括将衬底转移到第二处理站，以及形成覆盖衬底的表面区域的第二层。该方法还包括重复转移和处理，直到形成光伏器件的所有薄膜材料。在一个实施例中，本发明还提供了一种用于大规模制造包括前馈控制的光伏器件的方法。也就是说，该方法包括对薄膜的物理，电学和光学性质进行现场监测。这些属性用于确定和调整后续过程的过程条件。

32. 发明授权

US08183066B2 Method and system for large scale manufacture of thin film photovoltaic devices using multi-chamber configuration 失效
标题翻译：使用多室配置的薄膜光伏器件的大规模制造方法和系统
公开(公告)号：US08183066B2
公开(公告)日：2012-05-22
申请号：US13179722
申请日：2011-07-11
申请人： Howard W. H. Lee , Chester A. Farris, III
发明人： Howard W. H. Lee , Chester A. Farris, III
IPC分类号： H01L21/00
CPC分类号： H01L21/67213 , H01L21/67167 , H01L21/67173 , H01L21/6723 , Y10S428/917
摘要： A method for large scale manufacture of photovoltaic devices includes loading a substrate into a load lock station and transferring the substrate in a controlled ambient to a first process station. The method includes using a first physical deposition process in the first process station to cause formation of a first conductor layer overlying the surface region of the substrate. The method includes transferring the substrate to a second process station, and using a second physical deposition process in the second process station to cause formation of a second layer overlying the surface region of the substrate. The method further includes repeating the transferring and processing until all thin film materials of the photovoltaic devices are formed. In an embodiment, the invention also provides a method for large scale manufacture of photovoltaic devices including feed forward control. That is, the method includes in-situ monitoring of the physical, electrical, and optical properties of the thin films. These properties are used to determine and adjust process conditions for subsequent processes.
摘要翻译：一种用于大规模制造光伏器件的方法包括将衬底加载到负载锁定站中，并将受控环境中的衬底转移到第一处理站。该方法包括在第一处理站中使用第一物理沉积工艺以引起覆盖在衬底的表面区域上的第一导体层的形成。该方法包括将衬底转移到第二处理站，并且在第二处理站中使用第二物理沉积工艺来引起覆盖衬底的表面区域的第二层的形成。该方法还包括重复转移和处理，直到形成光伏器件的所有薄膜材料。在一个实施例中，本发明还提供了一种用于大规模制造包括前馈控制的光伏器件的方法。也就是说，该方法包括对薄膜的物理，电学和光学性质进行现场监测。这些属性用于确定和调整后续过程的过程条件。

33. 发明申请

US20110269262A1 Method and System for Large Scale Manufacture of Thin Film Photovoltaic Devices Using Multi-Chamber Configuration 失效
公开(公告)号：US20110269262A1
公开(公告)日：2011-11-03
申请号：US13179722
申请日：2011-07-11
申请人： Howard W.H. Lee , Chester A. Farris, III
发明人： Howard W.H. Lee , Chester A. Farris, III
IPC分类号： H01L31/18
CPC分类号： H01L21/67213 , H01L21/67167 , H01L21/67173 , H01L21/6723 , Y10S428/917
摘要： A method for large scale manufacture of photovoltaic devices includes loading a substrate into a load lock station and transferring the substrate in a controlled ambient to a first process station. The method includes using a first physical deposition process in the first process station to cause formation of a first conductor layer overlying the surface region of the substrate. The method includes transferring the substrate to a second process station, and using a second physical deposition process in the second process station to cause formation of a second layer overlying the surface region of the substrate. The method further includes repeating the transferring and processing until all thin film materials of the photovoltaic devices are formed. In an embodiment, the invention also provides a method for large scale manufacture of photovoltaic devices including feed forward control. That is, the method includes in-situ monitoring of the physical, electrical, and optical properties of the thin films. These properties are used to determine and adjust process conditions for subsequent processes.

34. 发明授权

US07939454B1 Module and lamination process for multijunction cells 有权
标题翻译：多结单元的模块和层压工艺
公开(公告)号：US07939454B1
公开(公告)日：2011-05-10
申请号：US12406317
申请日：2009-03-18
申请人： Chester A. Farris, III
发明人： Chester A. Farris, III
IPC分类号： H01L21/302 , H01L21/461
CPC分类号： H01L31/0201 , H01L31/046 , H01L31/048 , Y02E10/50
摘要： A method for packaging solar cell module. The method includes providing a first substrate member and forming a plurality of thin film photovoltaic cells overlying the surface region of the first substrate member. A first connector member and a second connector member having a second thickness are operably coupled to each of the plurality of thin film photovoltaic cells. A first spacer element and a second spacer element overly portions of the surface region of the first substrate member. The method provides a laminating material overlying the plurality of thin film photovoltaic cells, the spacer elements, and the connector members. A second substrate member overlies the laminating material. A lamination process is performed to form the solar cell module by maintaining a spatial gap occupied by the laminating material between an upper surface regions of the connector members and the second substrate member using the spacer elements. A planarity between the first substrate member and the second substrate member is maintained during the lamination process.
摘要翻译：一种太阳能电池组件封装方法。该方法包括提供第一衬底构件并且形成覆盖在第一衬底构件的表面区域上的多个薄膜光伏电池。具有第二厚度的第一连接器构件和第二连接器构件可操作地耦合到多个薄膜光伏电池中的每一个。第一间隔元件和第二间隔元件过度地覆盖第一基底构件的表面区域的部分。该方法提供覆盖多个薄膜光伏电池，间隔元件和连接器构件的层压材料。第二衬底构件覆盖层压材料。通过使用间隔元件维持连接器构件的上表面区域和第二基板构件之间的层压材料占据的空间间隙，进行层压工艺以形成太阳能电池模块。在层压处理期间，保持第一基板部件和第二基板部件之间的平坦度。

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