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    • 25. 发明授权
    • Precision insert for molding ferrules and associated methods of manufacture
    • 用于模制套圈的精密刀片及相关制造方法
    • US07261469B1
    • 2007-08-28
    • US11452050
    • 2006-06-13
    • David L. Dean, Jr.Alan J. MalanowskiJoseph T Cody
    • David L. Dean, Jr.Alan J. MalanowskiJoseph T Cody
    • G02B6/38G02B6/26A01J21/00
    • G02B6/3882G02B6/3865G02B6/3885
    • A precision mold insert and method for manufacturing angled or angled and bumpered multi-fiber ferrules. The precision mold insert includes an angled end face forming portion, one or more optional bumper forming portions, one or more fiber bores for receiving one or more fiber bore forming pins, and one or more guide pin holes for receiving one or more guide pin hole forming pins. A method for manufacturing a precision mold insert for molding angled or angled and bumpered multi-fiber ferrules utilizing electrical discharge machining (EDM) process and/or a poly crystalline diamond (PCD) grinding tool is provided. The mold insert is used to produce a multi-fiber ferrule having a pre-molded angled end face that is not machined, polished or otherwise altered subsequent to the molding process. The ferrule may also include bumpers for polishing end portions of optical fibers positioned within the fiber bores without altering the angled end face.
    • 一种精密模具插入件和用于制造斜角或倾斜和缓冲多纤维套圈的方法。 精密模具插入件包括成角度的端面形成部分,一个或多个可选的保险杠形成部分,用于接收一个或多个纤维孔形成销的一个或多个纤维孔,以及用于接收一个或多个引导销孔的一个或多个引导销孔 成形销。 提供了一种使用放电加工(EDM)工艺和/或多晶金刚石(PCD)研磨工具制造用于模制成角度或倾斜和弯曲的多光纤套管的精密模具插件的方法。 模具插入件用于制造具有在模制过程之后未被加工,抛光或以其它方式改变的预成型的倾斜端面的多纤维套圈。 套管还可以包括用于抛光定位在纤维孔内的光纤的端部的保险杠,而不改变成角度的端面。
    • 26. 发明授权
    • Loose tube fiber optic cables having at least one access location
    • 具有至少一个接入位置的松套管光纤电缆
    • US07203404B2
    • 2007-04-10
    • US11068591
    • 2005-02-28
    • Jody L. GreenwoodDavid L. Dean, Jr.Kenneth D. Temple, Jr.Keith H. Lail
    • Jody L. GreenwoodDavid L. Dean, Jr.Kenneth D. Temple, Jr.Keith H. Lail
    • G02B6/44
    • G02B6/4495
    • A distribution fiber optic cable including a plurality of optical fibers, a plurality of tubes, at least one filling component, and least one access location, and a cable jacket. Each tube has at least one optical fibers therein, where some of the plurality of tubes are stranded together over at least a portion of the longitudinal length of the fiber optic cable, thereby forming at least a portion of a cable core. The access location includes at least one access tube. The one access tube being one of the plurality of tubes that transitions during manufacturing from a first location within the cable core to a second location apart from the cable core and the at least one filling component is introduced into the cable core for taking the position of the access tube within the cable core. Also disclosed are cable assemblies.
    • 包括多个光纤,多个管,至少一个填充部件和至少一个接入位置以及电缆护套的分配光纤电缆。 每个管在其中具有至少一个光纤,其中多个管中的一些管在光纤电缆的纵向长度的至少一部分上被绞合在一起,从而形成电缆芯的至少一部分。 访问位置包括至少一个访问管。 一个进入管是多个管中的一个,其在制造期间从电缆芯内的第一位置转移到远离电缆芯的第二位置,并且至少一个填充部件被引入电缆芯中,用于取得 电缆芯内的接入管。 还公开了电缆组件。
    • 28. 发明授权
    • Guide block assembly for molding multi-fiber connectors
    • 用于成型多光纤连接器的导块组件
    • US07086847B2
    • 2006-08-08
    • US10868699
    • 2004-06-15
    • David L. Dean, Jr.Nick A. FelkenesAlan J. Malanowski
    • David L. Dean, Jr.Nick A. FelkenesAlan J. Malanowski
    • B29C33/76
    • B29C45/36B29C45/2628B29L2011/0075
    • A guide block assembly for aligning and retaining fiber bore forming pins and guide pin bore forming pins in precise relation to each other during the molding of a multi-fiber ferrule includes a unitary member defining at least one fiber bore and at least one guide pin bore. Each fiber bore, and optionally each guide pin bore, is formed by creating a starter hole using a first electric discharge machining (EDM) wire and enlarging the starter hole using a second EDM wire. Each fiber bore has a length to diameter ratio of between approximately 3:1 to 10:1, more preferably between approximately 4:1 to 8:1, and most preferably approximately 6:1. The guide block assembly may further include a cavity behind the fiber bore and a front face that forms a non-rectilinear surface on the face of the ferrule. The unitary block assembly contains fewer parts and is less expensive to manufacture.
    • 用于在多纤维套圈的模制期间将纤维孔形成销和引导销孔形成销彼此精确地对准和保持的引导块组件包括限定至少一个纤维孔和至少一个引导销孔的整体构件 。 每个纤维孔和任选的每个引导销孔通过使用第一放电加工(EDM)线产生起动器孔并且使用第二EDM线扩大起动器孔来形成。 每个纤维孔的长径比约为3:1至10:1,更优选约4:1至8:1,最优选约6:1。 引导块组件还可以包括在纤维孔后面的空腔和在套圈的表面上形成非直线表面的前表面。 整体块组件包含更少的部件,并且制造成本更低。
    • 29. 发明授权
    • Ferrule and fiber optic connector housing having enlarged shoulders
    • 套圈和光纤连接器外壳具有扩大的肩部
    • US06485195B2
    • 2002-11-26
    • US10118109
    • 2002-04-08
    • David L. Dean, Jr.James P. LutherJoel C. RossonThomas Theuerkorn
    • David L. Dean, Jr.James P. LutherJoel C. RossonThomas Theuerkorn
    • G02B638
    • G02B6/3833G02B6/3869G02B6/3885G02B6/3893
    • A ferrule is provided that defines a shoulder having curved corners. In this regard, the ferrule includes a lengthwise extending shaft and an enlarged rear portion proximate the shaft. The rear portion is larger in lateral cross-section than the shaft to thereby define a shoulder. In addition, that portion of the shaft proximate the enlarged rear portion includes curved corners such that the shoulder has corresponding curved inner corners. A fiber optic connector housing is also provided that defines an inwardly projecting shoulder having curved corners. The fiber optic connector housing includes a forward segment defining a lengthwise extending passage and a rearward segment also defining a lengthwise extending passage. The lengthwise extending passage defined by the rearward segment is larger in lateral cross-section than the lengthwise extending passage defined by the forward segment such that a shoulder is defined at the intersection of the forward and rearward segments. In addition, that portion of the forward segment proximate the rearward segment defines a section of the lengthwise extending passage having curved corners such that the resulting shoulder also has curved corners. By including shoulders having curved corners, the fiber optic connector of the present invention allows the ferrule to float within the internal cavity defined by the connector housing without becoming dislodged and assuming a cocked position within the internal cavity.
    • 提供限定具有弯曲角部的肩部的套圈。 在这方面,套圈包括纵向延伸的轴和靠近轴的扩大的后部。 后部的横截面比轴更大,从而限定肩部。 此外,靠近扩大的后部的轴的该部分包括弯曲的角部,使得肩部具有相应的弯曲内角。 还提供光纤连接器壳体,其限定具有弯曲角的向内突出的肩部。 光纤连接器壳体包括限定纵向延伸通道的前部段和还限定纵向延伸通道的后部段。 由后部段限定的纵向延伸通道的横向横截面大于由前段限定的纵向延伸通道,使得肩部限定在前段和后段的交叉处。 此外,靠近后部段的前部段的该部分限定纵向延伸通道的具有弯曲角部的部分,使得所得到的肩部也具有弯曲的角部。 通过包括具有弯曲角的肩部,本发明的光纤连接器允许套圈在由连接器壳体限定的内部空腔内浮动,而不会被移动并且在内部空腔内假定起动位置。
    • 30. 发明授权
    • Alignment sleeve for aligning ferrules and associated assembly method
    • 用于对齐套圈的对准套筒和相关的组装方法
    • US06210045B1
    • 2001-04-03
    • US09222619
    • 1998-12-29
    • David L. Dean, Jr.Karl M. Wagner
    • David L. Dean, Jr.Karl M. Wagner
    • G02B638
    • G02B6/3825G02B6/3874G02B6/3885
    • An alignment sleeve for precisely aligning a pair of ferrules, such as a pair of multifiber ferrules, is provided along with an associated assembly method. The alignment sleeve includes a sleeve member defining a lengthwise extending cavity opening through opposed ends thereof. The sleeve member can also define at least one window and, more commonly, a plurality of windows opening into the cavity. The alignment sleeve also includes a guide pin extending lengthwise through the cavity and a guide pin engagement member extending at least partially into the window defined by the sleeve member. The guide pin engagement member is bonded, such as by welding, to the guide pin such that the guide pin is retained in a floating relationship within the sleeve member. The sleeve member can also define an expansion window to accommodate expansion of the guide pin that is creating during welding of the guide pin. By retaining the guide pins in a floating relationship within the sleeve member, the alignment sleeve aligns the ferrules with increased precision since the precision of the alignment is dictated, not by the precision with which the alignment sleeve is fabricated, but by the precision with which the closely toleranced ferrules are formed.
    • 提供用于精确对准一对套圈(例如一对多光纤套圈)的对准套筒以及相关联的组装方法。 对准套筒包括套筒构件,该套筒构件限定通过其相对端部开口的纵向延伸空腔。 套筒构件还可以限定至少一个窗口,更通常地,限定通向空腔的多个窗口。 对准套筒还包括纵向延伸通过空腔的引导销和至少部分延伸到由套筒构件限定的窗口中的引导销接合构件。 引导销接合构件例如通过焊接结合到引导销,使得引导销在套筒构件内以浮动关系保持。 套筒构件还可以限定膨胀窗口以适应在引导件的焊接过程中产生的引导销的膨胀。 通过将引导销保持在套筒构件内的浮动关系中,由于对准的精度不是通过制造对准套筒的精度而是由对准套筒的精度决定,所以对准套筒以更高的精度对准套圈, 形成紧密公差的套圈。