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    • 13. 发明授权
    • Hollow microspheres
    • 空心微球
    • US4859711A
    • 1989-08-22
    • US221135
    • 1988-07-19
    • Mukesh JainSadashiv Nadkarni
    • Mukesh JainSadashiv Nadkarni
    • B01J13/12B01J13/20C08J3/14C08J9/08
    • C08J3/14B01J13/12B01J13/20C08J9/08
    • A process of forming hollow microspheres containing carbon or a polymer which is a carbon precursor. The process comprises forming a solution in a liquid solvent of a polymer having the following properties (a) a molecular weight of at least 10,000 and a long chain structure; (b) an ability to be coagulated by or precipitated from the solution by a non-solvent for the polymer; (c) an ability to form a continuous stretchable film when coagulated or precipitated from solution; (d) a chemical structure which is infusible or capable of being rendered infusible, and (e) a high carbon yield of at least 30% by weight upon being carbonized in a non-reactive atmosphere. An insoluble particulate blowing agent is incorporated into the solution and the solution is then divided into droplets and the droplets are introduced into a liquid bath containing a suitable non-solvent for the polymer. The non-solvent causes the polymer to precipitate or coagulate rapidly and simultaneously the blowing agent is decomposed to generate a gas within the droplets so that hollow microspheres are formed. The microspheres are then optionally subjected to carbonization in a non-reactive atmosphere at high temperature to convert the polymer to carbon. Uniformly-sized relatively large hollow microspheres can be produced by this process.
    • 一种形成含有碳或作为碳前体的聚合物的中空微球的方法。 该方法包括在具有以下特性(a)至少10,000的分子量和长链结构的聚合物的液体溶剂中形成溶液; (b)通过聚合物的非溶剂使溶液凝固或沉淀的能力; (c)当从溶液凝结或沉淀时形成连续拉伸膜的能力; (d)不熔或能够熔化的化学结构,和(e)在非反应性气氛中碳化时,至少30重量%的高碳产率。 将不溶性颗粒发泡剂并入溶液中,然后将溶液分成液滴,并将液滴引入包含用于聚合物的合适的非溶剂的液体浴中。 非溶剂导致聚合物快速沉淀或凝结,同时发泡剂分解以在液滴内产生气体,从而形成中空微球体。 然后任选地在非反应性气氛中在高温下将微球碳化,以将聚合物转化为碳。 可以通过该方法制造均匀尺寸的相对较大的中空微球。