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    • 11. 发明授权
    • Hollow stepped shaft and method of forming the same
    • 空心阶梯轴及其形成方法
    • US07360388B2
    • 2008-04-22
    • US11605568
    • 2006-11-29
    • Shigeaki YamanakaTakeshi KazamaMasahiro Dohi
    • Shigeaki YamanakaTakeshi KazamaMasahiro Dohi
    • B21J13/00B21D28/00
    • B21J1/025B21C23/205B21C37/16B21J5/02B21J5/08B21J5/10B21K1/06B21K1/12
    • A hollow stepped article is formed from a solid blank to reduce the material cost, and cracking is prevented in a stepped portion of large diameter when a portion of the blank is deformed by its radial expansion. A hollow stepped shaft is formed by holding an upper and a lower part axially of a solid rod-like blank with an upper and a lower die, respectively, which have a stepped recess of large diameter in a region where they are opposed to each other; compressing the blank from both its axially opposite sides with an upper and a lower punch each of which is smaller in diameter than the blank, thereby extruding the blank so that an axial hollow is formed therein about its axis in each of its upper and lower parts and that a portion of the blank opposed to the stepped recess of large diameter expands in diameter and deforms into that recess while leaving a solid plug-like portion between the punches; and thereafter further compressively moving one of the punches to shear the solid plug-like portion and force it out of the blank, whereby the blank is formed with a stepped portion of large diameter by radially expanding deformation in a region intermediate between its opposed ends or at one of these ends and with a continuous axial hollow about its axis.
    • 由实心坯料形成中空阶梯制品,以减少材料成本,并且当坯料的一部分通过其径向膨胀变形时,可以防止在大直径的阶梯部分中的开裂。 通过在具有上模和下模的实心棒状坯料的轴向保持上下两部分而形成中空阶梯轴,所述上模和下模分别具有彼此相对的区域中的大直径的阶梯形凹部 ; 通过上下冲头将坯料从其两个轴向相对的两侧压缩,每个上冲头和下冲头的直径小于坯件直径,从而挤压坯件,使得在其上部和下部各自的轴上形成轴向中空 并且与大直径的阶梯式凹槽相对的坯料的一部分直径扩大并变形成该凹槽,同时在冲头之间留下固体塞状部分; 然后进一步压缩移动其中一个冲头以剪切固体塞状部分并将其压出坯料,由此坯料通过在其相对端之间的区域中径向膨胀变形而形成有大直径的阶梯部分,或 在其中一个端部处并且围绕其轴线具有连续的轴向中空。