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    • 19. 发明授权
    • Multi-zone catalytic converter
    • 多区催化转化器
    • US07524465B2
    • 2009-04-28
    • US11482651
    • 2006-07-07
    • Sanath V. KumarHarold N. RabinowitzJohn J. Steger
    • Sanath V. KumarHarold N. RabinowitzJohn J. Steger
    • B01D50/00
    • F01N3/0842B01D53/945B01J23/44B01J35/04F01N3/0814F01N3/28F01N13/0097F01N2570/16
    • Provided is an exhaust article (catalyst) coated on a single substrate, such as a monolithic honeycomb having a plurality of channels along the axial length of the catalyst. Different washcoat compositions are deposited along the length the channel walls of the substrate beginning from either the inlet or outlet axial end of the substrate to form inlet and outlet catalyst layers, respectively. In the coating process, the channel walls are coated with catalyst washcoat compositions to lengths that are less than the substrates' axial length. The architecture of the resulting catalyst layers defines a plurality of zones along the length of the substrate. The properties of each zone of the catalyst can be optimized to address specific catalyst functions by manipulation of both the coating lengths and the catalyst washcoat compositions.
    • 提供了涂覆在单个基板上的排气制品(催化剂),例如沿着催化剂的轴向长度具有多个通道的整体式蜂窝体。 不同的修补基面涂层组合物沿着衬底的通道壁的长度沉积,从衬底的入口或出口轴向端开始分别形成入口和出口催化剂层。 在涂覆过程中,通道壁涂覆有催化剂修补基面涂层组合物,其长度小于基材的轴向长度。 所得到的催化剂层的结构限定了沿衬底长度的多个区域。 催化剂的每个区域的性质可以通过操纵涂层长度和催化剂修补基面涂料组合物来优化以满足具体的催化剂功能。