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    • 16. 发明申请
    • Polycrystalline diamond materials, methods of fabricating same, and applications using same
    • 多晶金刚石材料,其制造方法以及使用其的应用
    • US20090260895A1
    • 2009-10-22
    • US12148927
    • 2008-04-22
    • Michael A. VailKenneth E. BertagnolliJason WigginsJiang QianDavid P. Miess
    • Michael A. VailKenneth E. BertagnolliJason WigginsJiang QianDavid P. Miess
    • E21B10/46B01J3/06C09K3/14B29C43/50
    • E21B10/46B01J3/062B01J2203/062B01J2203/0655B01J2203/0685
    • Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to a HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a method includes subjecting a mixture to heat and pressure sufficient to form a PCD material. The mixture comprises a plurality of diamond particles exhibiting a diamond particle size distribution characterized, in part, by a parameter θ that is less than about 1.0, where θ = x 6 · σ , x is the average particle size of the diamond particle size distribution, and σ is the standard deviation of the diamond particle size distribution. In an embodiment, the diamond particle size distribution can be generally modeled by the following equation: CPFT 100 = D n - D S n D L n - D S n , wherein CPFT is the cumulative percent finer than, D is diamond grain size, DL is the largest-sized diamond grain, DS is the smallest-sized diamond grain, and n is a distribution modulus.
    • 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经历HPHT方法,所形成的PCD材料以及包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中,一种方法包括使混合物经受足以形成PCD材料的热和压力。 该混合物包括多个金刚石颗粒,其具有金刚石颗粒尺寸分布,其部分表征为参数θ小于约1.0,其中θ= x 6。 sigma,x是金刚石粒度分布的平均粒度,σ是金刚石粒度分布的标准偏差。 在一个实施方案中,金刚石粒度分布通常可以通过以下等式建模:CPFT 100 = D n -DS n DL n-DS n,其中CPFT是比D更精细的累积百分比,D是金刚石晶粒尺寸,DL是 最大尺寸的金刚石颗粒,DS是最小尺寸的金刚石颗粒,n是分布模量。