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    • 11. 发明授权
    • Foam composite wood replacement material
    • 泡沫复合木材替代材料
    • US06590004B1
    • 2003-07-08
    • US10038851
    • 2001-12-31
    • Burch E. Zehner
    • Burch E. Zehner
    • C08J900
    • C08J9/0085C08J2323/12C08J2327/06
    • The present invention is a foam composite wood replacement material and a method for its manufacture. One embodiment of the present invention is a cellulosic/polymer foamable composite material. The composite material may include at least one cellulosic filler in the amount of about 20% to about 60% by weight and a plastic material in the amount of about 40% to about 80% by weight. The plastic material may include stabilizer(s) in an amount of about 1 to about 10 parts per 100 parts of a polymer resin, lubricant(s) in an amount of about 1 to about 12 parts per 100 parts of the polymer resin, process aid(s) in an amount of about 2 to about 15 parts per 100 parts of the polymer resin, and blowing agent(s) in amount of about 0.25 to about 5 parts per 100 parts of the polymer resin. Examples of the polymer resin are polyvinyl chloride and polypropylene. The foamable composite may be used to make structural components such as siding units.
    • 本发明是泡沫复合木材替代材料及其制造方法。 本发明的一个实施方案是纤维素/聚合物可发泡复合材料。 复合材料可以包括至少一种纤维素填料,其量为约20重量%至约60重量%,塑料材料的量为约40重量%至约80重量%。 塑料材料可以包括每100份聚合物树脂约1至约10份量的稳定剂,每100份聚合物树脂的量为约1至约12份的润滑剂,工艺 每100份聚合物树脂的助剂量为约2至约15份,每100份聚合物树脂的发泡剂量为约0.25至约5份。 聚合物树脂的实例是聚氯乙烯和聚丙烯。 可发泡复合材料可用于制造诸如侧板单元的结构部件。
    • 12. 发明授权
    • Vinyl based cellulose reinforced composite
    • 乙烯基纤维素增强复合材料
    • US06248813B1
    • 2001-06-19
    • US09595690
    • 2000-06-16
    • Burch E. Zehner
    • Burch E. Zehner
    • B27N304
    • B27N3/28C08L27/06C08L97/02C08L2666/02
    • A cellulosic composite comprising: (a) at least one cellulosic material present in an amount in the range of from about 50% to about 75% by weight of the composite, (b) at least one polyvinyl chloride material present in an amount in the range of from about 25% to about 50% by weight of the composite, and (c) at least one polar thermosetting material present in an amount in the range of from about 0% to about 4% by weight of the composite is disclosed. An extruded article made form the cellulose composite and a method of making the cellulose composite are also disclosed.
    • 一种纤维素复合材料,其包含:(a)至少一种以所述复合材料的约50%至约75%重量的量存在的纤维素材料,(b)至少一种聚氯乙烯材料以 范围为复合材料重量的约25%至约50%,和(c)至少一种以复合材料重量计约0%至约4%范围内的极性热固性材料。 还公开了由纤维素复合材料制成的挤出制品和制备纤维素复合材料的方法。
    • 16. 发明授权
    • Deck plank
    • 甲板板
    • US6035588A
    • 2000-03-14
    • US162626
    • 1998-09-29
    • Burch E. ZehnerA. Anthony GrohPhilip H. Stobart
    • Burch E. ZehnerA. Anthony GrohPhilip H. Stobart
    • E04B5/12E04F15/10E04B5/43
    • E04F15/10E04B5/12E04F2201/041Y10T403/27
    • A deck plank comprised of a wood replacement material. The deck plank includes a top surface, a first leg, and a second leg. The top surface has a first end portion and a second end portion. The first leg is attached to the first end portion, and the second leg is attached to the second end portion. The first leg extends downward from the top surface, and it has a tongue and an outer surface. The tongue has a first limb and a second limb which are joined together to define a recess. The outer surface defines a channel that extends along the tongue. The second leg also extends downward from the top surface, and it has an upper portion and a lower portion. The upper portion and the lower portion define a groove, and the tongue is adapted to fit with a groove of an adjacent, substantially similar deck plank. When the tongue of the deck plank is placed in the groove of an adjacent deck plank, the channel of the deck plank is adapted to induce one of the limbs to fracture, if necessary, in response to expansion of the wood replacement material so that the joint between adjacent deck planks does not buckle.
    • 由木材替代材料组成的甲板。 甲板包括顶面,第一腿和第二腿。 顶表面具有第一端部和第二端部。 第一腿部附接到第一端部,第二腿部附接到第二端部。 第一条腿从顶部表面向下延伸,并具有舌头和外表面。 舌头具有连接在一起以限定凹部的第一肢体和第二肢体。 外表面限定沿着舌部延伸的通道。 第二腿也从顶面向下延伸,并具有上部和下部。 上部和下部限定一个凹槽,并且舌部适于与相邻的基本相似的甲板板的凹槽配合。 当甲板板的舌头被放置在相邻甲板板的槽中时,如果需要,甲板板的通道适于诱导其中一个肢体破裂,以响应木材替代材料的膨胀,使得 相邻甲板之间的接缝不扣。
    • 17. 发明授权
    • Cellulosic/polymer composite material
    • 纤维素/聚合物复合材料
    • US06971211B1
    • 2005-12-06
    • US10802467
    • 2004-03-17
    • Burch E. Zehner
    • Burch E. Zehner
    • E04C2/10E04C2/20E04F13/08
    • E04F13/0864Y10T428/31913Y10T428/31971
    • The present invention is a component such as a siding panel that may be comprised of various formulations of cellulosic/polymer composite materials. One embodiment of the present invention is a siding panel that is comprised of a cellulosic/PVC composite material. This composite material may include at least one cellulosic filler in the amount of about 30% to about 60% by weight and a PVC material in the amount of about 40% to about 70% by weight. The PVC material may include about 1 to about 10 parts stabilizer(s) per 100 parts of the PVC resin, about 2 to about 12 parts lubricant(s) per 100 parts of the PVC resin, and about 0.5 to about 8 parts process aid(s) per 100 parts of the PVC resin. Another embodiment of the present invention is a siding panel that may be comprised of a cellulosic/polypropylene composite material. This composite material is comprised of at least one cellulosic filler in an amount of about 30% to about 70% by weight and a polypropylene material in an amount of about 30% to about 70% by weight. The polypropylene material includes at least one lubricant in an amount of about 10 to about 20 parts per 100 parts of a polypropylene resin.
    • 本发明是诸如侧板的组件,其可以由纤维素/聚合物复合材料的各种配方组成。 本发明的一个实施方案是由纤维素/ PVC复合材料构成的侧板。 该复合材料可包括至少一种纤维素填料,其量为约30重量%至约60重量%,PVC材料的量为约40重量%至约70重量%。 PVC材料可以包括每100份PVC树脂约1至约10份稳定剂,每100份PVC树脂约2至约12份润滑剂,以及约0.5至约8份加工助剂 (每100份PVC树脂)。 本发明的另一个实施方案是可以由纤维素/聚丙烯复合材料构成的侧板。 该复合材料由至少一种纤维素填料组成,其量为约30重量%至约70重量%,聚丙烯材料的量为约30重量%至约70重量%。 聚丙烯材料包括至少一种量为约10至约20份/ 100份聚丙烯树脂的润滑剂。