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    • 133. 发明专利
    • Wear-resistant composite ceramic coating for sintered carbide or ceramic cutting tool inserts
    • DE19518927A1
    • 1996-01-25
    • DE19518927
    • 1995-05-23
    • VALENITE INC
    • RUSSELL WILLIAM C
    • B23P15/28B32B18/00C04B35/622C23C16/08C23C16/32C23C16/34C23C16/36C23C16/38C23C16/40C23C30/00C23C16/44
    • A process for depositing a wear-resistant composite ceramic coating on a substrate (12) consisting of at least one support selected from sintered carbide and ceramic is new. The process comprises: passing a first metal halide gas, a second metal halide gas, a volatile oxidising gas, a carrier gas and a doping agent over the substrate at a temp. of ca 700-1250 deg C and at a pressure of ca. 133 Pa (1 torr) to atmos. pressure so that a wear-resistant dual-phase composite ceramic coating is deposited on the substrate. The coating (16) comprises a dual-phase metal oxide layer of a completely dense, adhering discontinuous metal oxide phase 922). The metal halide gas is selected from aluminium halide, yttrium halide and zirconium halide. The first halide gas is passed at such a partial pressure, at such a flow rate and for such a period of substrate activity over the substrate that the continuous metal oxide phase, which contains a metal oxide from the first metal halide, is formed and is deposited on the substrate. The second metal halide gas is selected from aluminium halide, yttrium halide and zirconium halide. The second metal halide gas is different from the first and is mixed with the first. The second halide gas is passed at such a partial pressure, at such a flow rate and for such a period of substrate activity over the substrate that the discontinuous metal oxide phase, which contains a metal oxide from the second metal halide gas, is formed and is deposited on the substrate. The discontinuous metal oxide phase is dispersed within the continuous metal oxide phase in the form of a discrete second phase. The doping agent is selected from S, a S cpd., Se, a Se cpd., Te, a Te cpd., P, a P cpd., as, a As cpd., Sb, a Sb cpd., Bi and a Bi cpd.. Also claimed is the wear-resistant article produced by the above process.
    • 135. 发明专利
    • Coated Cutting Tool and Method of Making Same
    • CA2149567A1
    • 1995-12-01
    • CA2149567
    • 1995-05-17
    • VALENITE INC
    • RUSSELL WILLIAM C
    • B23P15/28B32B18/00C04B35/622C23C16/08C23C16/32C23C16/34C23C16/36C23C16/38C23C16/40C23C30/00
    • A cemented carbide or ceramic substrate has a wear-resistant composite ceramic coating comprising a doped two-phase metal oxide layer comprising a fully dense, adherent, continuous metal oxide phase and a fully dense, adherent, discontinuous metal oxide phase. The continuous metal oxide phase comprises aluminum oxide, yttrium oxide, or zirconium oxide, and the discontinuous metal oxide phase comprises a dispersed, discrete second phase of aluminum oxide, yttrium oxide, or zirconium oxide, with the continuous metal oxide phase being of a different metal oxide from that of the discontinuous metal oxide phase. The continuous metal oxide phase, and/or the discontinuous metal oxide phase, contains a dopant comprising at least one member selected from the group consisting of sulfur, selenium, tellurium, phosphorus, arsenic, antimony, and bismuth. The wear-resistant composite ceramic coating is deposited on a cemented carbide or ceramic substrate by passing a first metal halide gas, a volatile oxidizing gas, a second metal halide gas, a carrier gas, and a dopant, over the substrate at a temperature of from about 700 DEG to 1250 DEG C., and at a pressure of from about 1 torr to ambient pressure, so that the continuous and discontinuous metal oxide phases are deposited on the substrate.