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    • 116. 发明申请
    • MAGNET MANUFACTURING METHOD AND MAGNET
    • 磁铁制造方法和磁铁
    • US20140374643A1
    • 2014-12-25
    • US14304360
    • 2014-06-13
    • JTEKT CORPORATION
    • Takumi MIOKoji NISHIToshiyuki BABA
    • H01F41/02C01B21/06H01F1/10
    • H01F41/0266C01B21/0622C01B21/0627C01P2006/42H01F1/059H01F1/08H01F1/10
    • There is provided a magnet manufacturing method with which a high residual magnetic flux density is obtained without using dysprosium (Dy) and without using a bonding agent. Magnetic powders made of a hard magnetic material formed of a R—Fe—N compound containing a rare earth element as R or formed of a Fe—N compound are used. In a pressurizing step, the magnetic powders are pressurized by molds multiple times to form a primary compact. In a baking step, a secondary compact is formed by heating the primary compact in an oxidizing atmosphere at a temperature lower than a decomposition temperature of the magnetic powders to bond together the outer surfaces of the adjacent magnetic powders with oxide films formed on the outer surfaces of the magnetic powders.
    • 提供了一种在不使用镝(Dy)并且不使用粘合剂的情况下获得高剩余磁通密度的磁体制造方法。 使用由含有稀土元素R或由Fe-N化合物形成的R-Fe-N化合物形成的硬磁性材料制成的磁性粉末。 在加压步骤中,磁粉通过模具多次加压以形成初级压块。 在烘烤步骤中,通过在低于磁粉的分解温度的温度下,在氧化气氛中加热初级压块,形成二次压块,将邻接的磁粉的外表面与形成在外表面上的氧化膜粘合在一起 的磁粉。
    • 120. 发明授权
    • Radial orientation rare earth-cobalt magnet rings
    • 径向取向稀土钴磁体环
    • US4628809A
    • 1986-12-16
    • US762708
    • 1985-08-05
    • Dilip K. DasKaplesh KumarErnest C. Wettstein
    • Dilip K. DasKaplesh KumarErnest C. Wettstein
    • H01F1/08H01F41/02B30B15/14
    • H01F1/08H01F41/026Y10S100/917Y10S264/58Y10S29/095Y10S428/928Y10T29/49078
    • Apparatus and method for forming radial orientation rare earth-transition metal magnets in continuous arc rings by hot isostatic pressing. A method includes the steps of compacting rare earth-transition metal powders having a particle size up to 40 microns into radially oriented rings in a mold provided with a radially aligning field, stacking a plurality of compacted radially oriented rings within an annular cavity within a sealed, evacuated canister to form a cylinder of a predetermined height, subjecting the canister to temperatures in the range of 900.degree. to 1150.degree. C. under a gas pressure of 15 kpsi to densify the compacts, and cooling the canister and the compacts to room temperature. An apparatus for performing the above-described method, includes a mold for forming green compacts having a central iron core or mandrel, as outer housing forming an annular space between it and the iron mandrel, plungers for compacting into a ring rare earth-transition metal powder within the annular space, and means for forming a radially oriented magnetic field. The magnetic field forming means includes a pair of electromagnetic coils with bucking fields disposed on opposite axial ends of the annular space. Ferromagnetic paths guide the flux through the inner and outer walls of the mold and through the powder to form a radial field for powder alignment. A canister is used for forming magnets from the green compacts and the canister is typically composed of a soft iron that will collapse around the magnets and transmit compressive forces to the green compacts for densification thereof. The canister includes an annular space for stacking green compacts bounded by inner and outer walls and an evacuation tube. A central mandrel may be provided if a ring magnet having a predetermined inner diameter is desired.
    • 通过热等静压法在连续弧环中形成径向定向稀土 - 过渡金属磁体的装置和方法。 一种方法包括以下步骤:在具有径向对准场的模具中将粒径达40微米的稀土过渡金属粉末压实成径向取向的环,将多个压实的径向取向的环在密封的环形空腔内堆叠 ,抽真空的罐形成预定高度的圆筒,在罐内压力为15kpsi的条件下,对罐进行900〜1150℃的温度,使压实体致密化,并将其冷却至室温 。 一种用于执行上述方法的设备包括:用于形成具有中心铁芯或心轴的生坯的模具,作为在其与铁心之间形成环形空间的外壳,用于压实成环稀土过渡金属的柱塞 在环形空间内的粉末,以及用于形成径向取向的磁场的装置。 磁场形成装置包括一对电磁线圈,其具有设置在环形空间的相对轴向端部上的屈曲磁场。 铁磁路径引导焊剂通过模具的内壁和外壁,并通过粉末形成用于粉末对准的径向场。 碳罐用于从生坯中形成磁体,并且罐通常由软铁构成,软铁将围绕磁体塌陷并将压缩力传递到生坯上以使其致密化。 罐包括用于堆叠由内壁和外壁界定的生坯的排出管的环形空间。 如果期望具有预定内径的环形磁体,则可以提供中心心轴。