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    • 113. 发明授权
    • Chip buildup detection and control method and apparatus
    • 芯片堆积检测与控制方法及装置
    • US5559713A
    • 1996-09-24
    • US343652
    • 1994-11-22
    • Jeffrey BrownDennis G. Rochon
    • Jeffrey BrownDennis G. Rochon
    • G05B19/4065B23B51/06
    • G05B19/4065G05B2219/37371G05B2219/37588G05B2219/49047G05B2219/49052Y10T408/03Y10T408/455
    • A chip buildup detection and control apparatus having a flow transducer and flow monitor to measure and monitor coolant flow to a cutter of a machine tool for detecting excessive chip buildup on the cutter and removing the buildup on the cutter which decreases machining cycle time while increasing cutter life and machine tool production. Excessive chip buildup on the cutter is detected when coolant flow to the cutter drops below a minimum flow rate limit. Buildup is removed upon detection by initiating a "pecking" cycle where the cutter is retracted from its position of engagement with the workpiece being machined for a predetermined dwell period of time. The machining cycle is aborted if coolant flow does not rise above the minimum limit by the end of the dwell period. If coolant flow rises above the minimum flow limit, the cutter is advanced almost to its previous position of engagement with the workpiece and machining is resumed. Preferably, if coolant flow to the cutter rises above a maximum flow rate limit, the "pecking" cycle is initiated and, thereafter, the machining cycle is aborted if flow does not drop below the maximum limit during a predetermined dwell period. In a preferred embodiment, a "pecking" cycle is initiated if coolant flow to the cutter falls outside a normal flow rate window of between the minimum and maximum flow rate limits. Therefore, "pecking" cycles are only initiated when excessive chip buildup or cutter failure is detected.
    • 一种具有流量传感器和流量监测器的芯片积累检测和控制装置,用于测量和监测冷却剂流到机床的切割器,用于检测切割器上的过多的芯片积聚并去除切割器上的积聚,从而减少加工循环时间,同时增加切割器 生活和机床生产。 当冷却剂流向切割机的流量低于最低流量限制时,会检测到刀具上过多的切屑积聚。 通过启动“啄食”循环,在切割器从与被加工的工件的接合位置缩回预定的停留时间段的情况下,在检测到积累物时被去除。 如果在停留期结束时冷却液流量不会超过最小限度,则加工循环中止。 如果冷却剂流量超过最小流量限制,刀具几乎前进到与工件接合的先前位置,并恢复机械加工。 优选地,如果冷却剂流向切割器的流动高于最大流量限制,则启动“啄食”循环,此后如果在预定的停留时间内流量没有下降到最大极限以下,则加工循环被中止。 在优选实施例中,如果流向切割器的冷却剂流入最小和最大流速限度之间的正常流速窗口,则启动“啄食”循环。 因此,只有在检测到过多的芯片积聚或切割器故障时才启动“啄食”循环。