发明申请
US20020084543A1 Method and apparatus for controlling a mold melt-flow process using temperature sensors
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基本信息:
- 专利标题: Method and apparatus for controlling a mold melt-flow process using temperature sensors
- 专利标题(中):使用温度传感器控制模具熔体流动过程的方法和装置
- 申请号:US10008083 申请日:2001-11-05
- 公开(公告)号:US20020084543A1 公开(公告)日:2002-07-04
- 发明人: Frederick J. Buja
- 主分类号: B29C045/78
- IPC分类号: B29C045/78
摘要:
The present invention is a method and apparatus for controlling a mold flow process using inner (impinge) and/or edge temperature sensors, wherein articles processed in a constraining mold cavity, having a constant melt nullshrinknull quality, can be obtained even with fluctuations in resin nullmeltnull properties (flowability). At least one temperature-dependent output or nulltriggernull signal is sampled, and the level of the signal (e.g., temperature) initiates at least one step in the molding cycle. Using a sampling circuit, thermal waveforms are obtained from thermal sensor array data such that if a sequence of melt temperature set-point trigger times fluctuates outside control limits, then the process melt-flow is judged as a hotter/faster melt-flow or cooler/slower melt-flow injection process. In one embodiment, an initial melt temperature set-point nulltriggernull and second reference set-point nulltriggernull may be combined to control the closure of at least one cavity gate. The shut-off time is controlled in accordance with, and as a fluctuation of, an injection melt-flow time and temperature profile. For example, the nozzle orifice of the injection-molding machine 198 is the melt-flow exit to mold melt nullendnull of dynamic flow exchange point. The orifice area sets an initial melt-flow rate (where a small orifice has a longer melt-flow length with greater melt shear temperature increase and a longer exit time versus a larger orifice with lower melt shear temperature increase and a shorter exit time for an equivalent shot size). Each mold cavity final melt-flow nullpacknull volume is preferably controlled by a gate cavity melt shut-off system that is responsive to the sensed temperature(s), resulting in each cavity melt-flow injection process volume being held substantially constant, for a uniform resin nullshrinknull density.
摘要(中):
本发明是一种使用内部(冲击)和/或边缘温度传感器来控制模具流动过程的方法和装置,其中即使具有波动也可获得具有恒定熔体“收缩”质量的在约束模腔中处理的制品 树脂“熔融”性(流动性)。 对至少一个依赖于温度的输出或“触发”信号进行采样,并且信号的电平(例如,温度)在成型周期中启动至少一个步骤。 使用采样电路,从热传感器阵列数据获得热波形,使得如果熔体温度设定点触发时间序列在控制极限之外波动,则流程熔融流动被判断为更热/更快的熔体流动或冷却器 /较慢的熔体流动注射过程。 在一个实施例中,初始熔融温度设定点“触发”和第二参考设定点“触发”可以被组合以控制至少一个空腔门的关闭。 关闭时间根据注射熔体流动时间和温度曲线的波动控制。 例如,注射成型机198的喷嘴孔是熔体流出口,以模制动态流动交换点的熔化“结束”。 孔口面积设定初始熔体流动速率(其中小孔口具有较长的熔体流动长度,较大的熔体剪切温度升高,而较大的孔口的出口时间较长,熔体剪切温度较低,出口时间较短 等效的射击大小)。 每个模腔最终熔体流动的“包装”体积优选地通过响应于检测到的温度的门腔熔体切断系统来控制,导致每个腔体熔体流动注射过程体积保持基本恒定,以便 均匀的树脂“收缩”密度。