基本信息:
- 专利标题: Gear with excellent fatigue resistance and method of manufacturing the same
- 专利标题(中):具有优异耐疲劳性的齿轮及其制造方法
- 申请号:JP2010155457 申请日:2010-07-08
- 公开(公告)号:JP2012017499A 公开(公告)日:2012-01-26
- 发明人: FUKUOKA KAZUAKI , TOMITA KUNIKAZU
- 申请人: Jfe Bars & Shapes Corp , Jfe条鋼株式会社
- 专利权人: Jfe Bars & Shapes Corp,Jfe条鋼株式会社
- 当前专利权人: Jfe Bars & Shapes Corp,Jfe条鋼株式会社
- 优先权: JP2010155457 2010-07-08
- 主分类号: C22C38/00
- IPC分类号: C22C38/00 ; C21D1/06 ; C21D7/06 ; C21D9/32 ; C22C38/22 ; C22C38/32 ; C23C8/22 ; C23C8/32 ; F16H55/06
摘要:
PROBLEM TO BE SOLVED: To provide a gear with high surface pressure fatigue resistance which is required for an automobile, a variety of industrial equipment and the like, and a method of manufacturing the same.SOLUTION: The gear is manufactured by shaping steel having a specific component into a gear shape by forging or machining after forging, and carburizing, quenching and tempering the steel followed by shot peening. In the gear, a carburization surface layer: residual γ structure from the surface of the gear to 30 μm depth (vol.%) is 25% or more and 58% or less, and is 7% or less after shot peening with the remainder having martensite structure; the crystal particle size in the carburization surface layer is 8.5 or more; the compression residual stress of the tooth surface and tooth root surface after shot peening is 1,500 MPa or more, the surface hardness thereof is HV850 or more; and a parameter expression having a residual γ quantity, tooth surface Vickers hardness and tooth surface residual stress as factors is satisfied.
摘要(中):
要解决的问题:为了提供汽车,各种工业设备等所需的具有高表面耐压疲劳性的齿轮及其制造方法。 解决方案:齿轮通过锻造后锻造或机械加工而成型为具有特定部件的钢制成,然后进行渗碳淬火回火,然后进行喷丸硬化。 在齿轮中,渗碳表面层:从齿轮表面到30μm深度(体积%)的残余γ结构为25%以上且58%以下,喷丸硬化后为7%以下 具有马氏体结构; 渗碳表面层的结晶粒径为8.5以上; 喷丸硬化后齿面和牙根表面的压缩残余应力为1500MPa以上,表面硬度为HV850以上; 并且具有剩余γ量,齿面维氏硬度和齿面残余应力作为因素的参数表达式被满足。 版权所有(C)2012,JPO&INPIT
公开/授权文献:
- JP5635316B2 疲労強度に優れた歯車およびその製造方法 公开/授权日:2014-12-03
信息查询:
EspacenetIPC结构图谱:
C | 化学;冶金 |
--C22 | 冶金(铁的冶金入C21);黑色或有色金属合金;合金或有色金属的处理 |
----C22C | 合金 |
------C22C38/00 | 铁基合金,例如合金钢 |